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Suzuki GSX-R 1000 Service Manual: Heated oxygen sensor (ho2s) removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Emission control devices / Repair instructions / Heated oxygen sensor (ho2s) removal and installation

Removal

Do not
remove the ho2 sensor while it is hot.

 

Caution

  •  be careful not to expose the ho2 sensor to excessive shock.
  •  Do not use an impact wrench when removing or installing the ho2 sensor.
  •  Be careful not to twist or damage the ho2 sensor lead wires.
  1. Lift and support the fuel tank with the prop stay.

    Refer to fuel tank removal and installation in section 1g .

  2.  Disconnect the ho2 sensor coupler (1).

Suzuki GSX-R. Heated oxygen sensor (ho2s) removal and installation


  1. Remove the ho2 sensor (2).

Suzuki GSX-R. Heated oxygen sensor (ho2s) removal and installation


Installation

Install the ho2 sensor in the reverse order of removal.

Pay attention to the following points:

Caution

do not apply oil or other materials to the sensor air hole.

Tightening torque ho2 sensor (a): 25 nm (2.5 Kgf-m, 18.0 Lbf-ft)

Suzuki GSX-R. Installation


Heated oxygen sensor (ho2s) inspection

Refer to dtc c44 (p0130/p0135): ho2 sensor (ho2s) circuit malfunction in section 1a (page 1a- 103).

Repair instructions
...

Pair reed valve removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g .  Remove the air cleaner box. Refer to air cleaner box removal and ...

Other materials:

Side stand
An interlock switch is provided to cut off the ignition circuit when the side stand is down and the transmission is in any gear other than neutral. The side stand/ignition interlock switch works as follows:  if the side stand is down and the transmission is in gear, the engine ...

Oil pressure regulator / oil strainer inspection
Refer to oil pan / oil pressure regulator / oil strainer removal and installation . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a proper bar. If the piston does not operate smoothly, replace the oil pressure regulator with a new on ...

Cushion rod inspection
Refer to cushion rod removal and installation . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one. Cushion rod bearing Insert the collar a ...

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