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Suzuki GSX-R 1000 Service Manual: Heated oxygen sensor (ho2s) removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Emission control devices / Repair instructions / Heated oxygen sensor (ho2s) removal and installation

Removal

Do not
remove the ho2 sensor while it is hot.

 

Caution

  •  be careful not to expose the ho2 sensor to excessive shock.
  •  Do not use an impact wrench when removing or installing the ho2 sensor.
  •  Be careful not to twist or damage the ho2 sensor lead wires.
  1. Lift and support the fuel tank with the prop stay.

    Refer to fuel tank removal and installation in section 1g .

  2.  Disconnect the ho2 sensor coupler (1).

Suzuki GSX-R. Heated oxygen sensor (ho2s) removal and installation


  1. Remove the ho2 sensor (2).

Suzuki GSX-R. Heated oxygen sensor (ho2s) removal and installation


Installation

Install the ho2 sensor in the reverse order of removal.

Pay attention to the following points:

Caution

do not apply oil or other materials to the sensor air hole.

Tightening torque ho2 sensor (a): 25 nm (2.5 Kgf-m, 18.0 Lbf-ft)

Suzuki GSX-R. Installation


Heated oxygen sensor (ho2s) inspection

Refer to dtc c44 (p0130/p0135): ho2 sensor (ho2s) circuit malfunction in section 1a (page 1a- 103).

Repair instructions
...

Pair reed valve removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g .  Remove the air cleaner box. Refer to air cleaner box removal and ...

Other materials:

Rear brake master cylinder parts inspection
Refer to rear brake master cylinder disassembly and assembly . Master cylinder Inspect the master cylinder bore for any scratches or other damage. Piston / rubber parts Inspect the piston surface for any scratches or other damage. Inspect the primary cup, secondary cup and dust boot ...

Fuel line inspection
Inspect fuel line every 6 000 km (4 000 miles, 12 months) Inspect the fuel line in the following procedures:  lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).  Inspect the fuel feed hose (1) for damage and fuel leakage. ...

Muffler / muffler chamber / exhaust pipe removal and installation
Removal Loosen the muffler connecting bolts (1).  Remove the mufflers (2) by removing the mounting bolt and nut (3). Note support the muffler to prevent it from falling. Remove the side cowlings. Refer to exterior parts removal and installation in secti ...

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