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Suzuki GSX-R 1000 Service Manual: Heated oxygen sensor (ho2s) removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Emission control devices / Repair instructions / Heated oxygen sensor (ho2s) removal and installation

Removal

Do not
remove the ho2 sensor while it is hot.

 

Caution

  •  be careful not to expose the ho2 sensor to excessive shock.
  •  Do not use an impact wrench when removing or installing the ho2 sensor.
  •  Be careful not to twist or damage the ho2 sensor lead wires.
  1. Lift and support the fuel tank with the prop stay.

    Refer to fuel tank removal and installation in section 1g .

  2.  Disconnect the ho2 sensor coupler (1).

Suzuki GSX-R. Heated oxygen sensor (ho2s) removal and installation


  1. Remove the ho2 sensor (2).

Suzuki GSX-R. Heated oxygen sensor (ho2s) removal and installation


Installation

Install the ho2 sensor in the reverse order of removal.

Pay attention to the following points:

Caution

do not apply oil or other materials to the sensor air hole.

Tightening torque ho2 sensor (a): 25 nm (2.5 Kgf-m, 18.0 Lbf-ft)

Suzuki GSX-R. Installation


Heated oxygen sensor (ho2s) inspection

Refer to dtc c44 (p0130/p0135): ho2 sensor (ho2s) circuit malfunction in section 1a (page 1a- 103).

Repair instructions
...

Pair reed valve removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g .  Remove the air cleaner box. Refer to air cleaner box removal and ...

Other materials:

Rear brake components
Rear brake caliper Piston seal Dust seal Piston Rear caliper bracket Rear brake pad set Rear brake disc Brake pad spring 6 Nm (0.6 Kgf-m, 4.5 Lbf-ft) 27 Nm (2.7 Kgf-m, 19.5 Lbf-ft) 12 Nm (1.2 Kgf-m, 8.5 Lbf-ft) 17 Nm ...

Throttle body removal and installation
Removal Remove the side cowlings. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the air cleaner box. Refer to air cleaner box removal and installation .  Remove the clamps (1).  Disconnect the iap sensor (2) from the vacuum ...

Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder. Caution use a new gasket to prevent gas leakage. Place the cylinder head ...

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