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Suzuki GSX-R 1000 Service Manual: Transmission installation

Install the transmission in the reverse order of removal.

Pay attention to the following points:

Bearing and oil seal

Caution

replace the removed bearings and oil seals with new ones.

Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Bearing and oil seal


Note

the stamped mark side of the driveshaft left bearing faces outside.

Special tool

(a):
0991370210 (bearing installing set (10 75ö))

Suzuki GSX-R. Bearing and oil seal


Note

the stamped mark side of the gearshift shaft bearing faces outside.

Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Bearing and oil seal


Special tool (a): 0991370210 (bearing
installing set (10 75 ))

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Bearing and oil seal


Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Bearing and oil seal


Driveshaft assembly

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque driveshaft right bearing case bolt (a): 12 nm (1.2 Kgf-m, 8.7 Lbf-ft)

Suzuki GSX-R. Driveshaft assembly


Caution

replace the o-ring with a new one.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Driveshaft assembly


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque driveshaft left bearing case bolt (b): 12 nm (1.2 Kgf-m, 8.7 Lbf-ft)

Suzuki GSX-R. Driveshaft assembly


Caution

replace the o-ring with a new one.

: Grease 9900025010 (suzuki
super grease a or equivalent)

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque driveshaft oil seal retainer screw (c): 12 nm (1.2 Kgf-m, 8.7 Lbf-ft)

Suzuki GSX-R. Driveshaft assembly


Caution

replace the o-ring with a new one.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Driveshaft assembly


Gearshift cam and gearshift fork

Suzuki GSX-R. Gearshift cam and gearshift fork


Suzuki GSX-R. Gearshift cam and gearshift fork


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque gearshift cam bearing retainer screw (a): 10 nm ( 1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Gearshift cam and gearshift fork


Countershaft

Suzuki GSX-R. Countershaft


Note

align the c-ring with the groove of bearing and the bearing pin with the indent on the bearing.

Suzuki GSX-R. Countershaft


Suzuki GSX-R. Countershaft


Suzuki GSX-R. Countershaft


Transmission removal
Remove the engine assembly from the frame. Refer to engine assembly removal in section 1d .  Remove the engine top side. Refer to engine top side disassembly in section 1d . &nbs ...

Transmission construction
Countershaft Driveshaft ...

Other materials:

Schematic and routing diagram
Engine lubrication system chart diagram Engine lubrication circuit diagram ...

Engine oil
Oil quality is a major contributor to your engine's performance and life. Always select good quality engine oil. Suzuki recommends the use of suzuki performance 4 motor oil or equivalent engine oil. Use sf/sg or sh/ sj with jaso ma in api (american petroleum institute) classification. A ...

Ignition coil inspection
Refer to electrical components location in section 0a . Ignition coil primary peak voltage Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d . Disconnect all ignition coil. Refer to ignition coil and spark plug removal and installation . ...

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