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Suzuki GSX-R 1000 Service Manual: Transmission installation

Install the transmission in the reverse order of removal.

Pay attention to the following points:

Bearing and oil seal

Caution

replace the removed bearings and oil seals with new ones.

Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Bearing and oil seal


Note

the stamped mark side of the driveshaft left bearing faces outside.

Special tool

(a):
0991370210 (bearing installing set (10 75ö))

Suzuki GSX-R. Bearing and oil seal


Note

the stamped mark side of the gearshift shaft bearing faces outside.

Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Bearing and oil seal


Special tool (a): 0991370210 (bearing
installing set (10 75 ))

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Bearing and oil seal


Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Bearing and oil seal


Driveshaft assembly

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque driveshaft right bearing case bolt (a): 12 nm (1.2 Kgf-m, 8.7 Lbf-ft)

Suzuki GSX-R. Driveshaft assembly


Caution

replace the o-ring with a new one.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Driveshaft assembly


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque driveshaft left bearing case bolt (b): 12 nm (1.2 Kgf-m, 8.7 Lbf-ft)

Suzuki GSX-R. Driveshaft assembly


Caution

replace the o-ring with a new one.

: Grease 9900025010 (suzuki
super grease a or equivalent)

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque driveshaft oil seal retainer screw (c): 12 nm (1.2 Kgf-m, 8.7 Lbf-ft)

Suzuki GSX-R. Driveshaft assembly


Caution

replace the o-ring with a new one.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Driveshaft assembly


Gearshift cam and gearshift fork

Suzuki GSX-R. Gearshift cam and gearshift fork


Suzuki GSX-R. Gearshift cam and gearshift fork


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque gearshift cam bearing retainer screw (a): 10 nm ( 1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Gearshift cam and gearshift fork


Countershaft

Suzuki GSX-R. Countershaft


Note

align the c-ring with the groove of bearing and the bearing pin with the indent on the bearing.

Suzuki GSX-R. Countershaft


Suzuki GSX-R. Countershaft


Suzuki GSX-R. Countershaft


Transmission removal
Remove the engine assembly from the frame. Refer to engine assembly removal in section 1d .  Remove the engine top side. Refer to engine top side disassembly in section 1d . &nbs ...

Transmission construction
Countershaft Driveshaft ...

Other materials:

Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 75 Mm (2.6 3.0 In) 28 Nm (2.8 Kgf-m, 20.0 Lbf-ft) 40 Nm (4.0 Kgf-m, 29.0 Lbf-ft) Apply grease. Grease. ...

Front brake master cylinder parts inspection
Refer to front brake master cylinder / brake lever disassembly and assembly . Master cylinder Inspect the master cylinder bore for any scratches or other damage Piston / rubber parts Inspect the piston surface for any scratches or other damage. Inspect the primary cup, secondary cup ...

Cushion rod removal and installation
Removal Remove the right side cowling and side frame covers. Refer to exterior parts removal and installation in section 9d .  Support the motorcycle with a jack to relieve load on the cushion rod.  Remove the muffler chamber. Refer to muffler / muffler chamber / exhaust ...

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