Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Transmission installation

Install the transmission in the reverse order of removal.

Pay attention to the following points:

Bearing and oil seal

Caution

replace the removed bearings and oil seals with new ones.

Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Bearing and oil seal


Note

the stamped mark side of the driveshaft left bearing faces outside.

Special tool

(a):
0991370210 (bearing installing set (10 75ö))

Suzuki GSX-R. Bearing and oil seal


Note

the stamped mark side of the gearshift shaft bearing faces outside.

Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Bearing and oil seal


Special tool (a): 0991370210 (bearing
installing set (10 75 ))

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Bearing and oil seal


Special tool (a): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Bearing and oil seal


Driveshaft assembly

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque driveshaft right bearing case bolt (a): 12 nm (1.2 Kgf-m, 8.7 Lbf-ft)

Suzuki GSX-R. Driveshaft assembly


Caution

replace the o-ring with a new one.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Driveshaft assembly


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque driveshaft left bearing case bolt (b): 12 nm (1.2 Kgf-m, 8.7 Lbf-ft)

Suzuki GSX-R. Driveshaft assembly


Caution

replace the o-ring with a new one.

: Grease 9900025010 (suzuki
super grease a or equivalent)

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque driveshaft oil seal retainer screw (c): 12 nm (1.2 Kgf-m, 8.7 Lbf-ft)

Suzuki GSX-R. Driveshaft assembly


Caution

replace the o-ring with a new one.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Driveshaft assembly


Gearshift cam and gearshift fork

Suzuki GSX-R. Gearshift cam and gearshift fork


Suzuki GSX-R. Gearshift cam and gearshift fork


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque gearshift cam bearing retainer screw (a): 10 nm ( 1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Gearshift cam and gearshift fork


Countershaft

Suzuki GSX-R. Countershaft


Note

align the c-ring with the groove of bearing and the bearing pin with the indent on the bearing.

Suzuki GSX-R. Countershaft


Suzuki GSX-R. Countershaft


Suzuki GSX-R. Countershaft


Transmission removal
Remove the engine assembly from the frame. Refer to engine assembly removal in section 1d .  Remove the engine top side. Refer to engine top side disassembly in section 1d . &nbs ...

Transmission construction
Countershaft Driveshaft ...

Other materials:

Be extra safety-conscious on bad weather days
Riding on bad weather days, especially wet ones, requires extra caution. Braking distances increase on a rainy day. Stay off the painted surface marks, manhole covers, and greasy-appearing areas, as they can be especially slippery. Use extra caution at railway crossings and on metal grating ...

Charging system symptom diagnosis
Condition Possible cause Correction / reference item Generator does not charge Open- or short-circuited lead wires, or loose lead connections. Repair, replace or connect properly. Short-circuited, grounded or open generator coil. Replace ...

Rear turn signal light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Remove the rear turn signal light lens (1). Replace the bulb (2). Reinstall the removed parts ...

2011-2018 Copyright www.suzukigsxr.org