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Suzuki GSX-R 1000 Service Manual: Transmission construction

Suzuki GSX-R. Transmission construction


  1. Countershaft
  2. Driveshaft
Transmission installation
Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly
Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Starter motor runs but does not crank the engine
The starter motor runs when the transmission is in neutral, but does not run when the transmission is in any position other than neutral, with the side-stand up. Step Action Yes No 1 Check the side-stand switch. Refer to “side-stand / ignition inte ...

Ignition switch
The ignitionr switch has 4 positions: "Off" position All electrical circuits are cut off. The engine will not start. The key can be removed. "On" position The ignition circuit is completed and the engine can run. The headlight and taillight will automatically turn ...

Cylinder inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Cylinder distortion Check the gasket surface of the cylinder for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If any reading exceeds the service limit, replace t ...

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