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Suzuki GSX-R 1000 Service Manual: Transmission construction

Suzuki GSX-R. Transmission construction


  1. Countershaft
  2. Driveshaft
Transmission installation
Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly
Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Drive chain related components” Special tool ...

Drive chain cleaning and oiling
Clean and oil the chain as follows:  Wash the chain with kerosene. Kerosene will lubricate and clean the chain. Warning Kerosene can be hazardous . Kerosene is flammable. Children or pets may be harmed from contact with kerosene. Keep flames and smoking mater ...

Throtile cable play
This motorcycle has a twin throttle cable system. Cable A is for pulling cable and cable B is for returning. To adjust the cable play: Loosen the lock nut 1.  Turn the adjuster 2 so that the throttle grip has 2.0 - 4.0 Mm (0.08- 0.16 In) play.Tighten the lock nut 1. ...

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