Suzuki GSX-R 1000 Service Manual: Transmission construction

Transmission installation

Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly

Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following procedures:  remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .  Inspect the radiator reservoir tank (1) for leaks. If any defects are found, replace the radiator reservoir tank ...

Air cleaner box removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” .  Remove the air cleaner mounting bolt. Remove the air clea ...

Inspecting the drive chain
When inspecting the chain, look for the following:  loose pins  damaged rollers dry or rusted links  kinked or binding links  excessive wear  improper chain adjustment If you find anything wrong with the drive chain condition or adjustment, correct the pr ...