Suzuki GSX-R 1000 Service Manual: Transmission construction

Transmission installation

Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones ...

Countershaft gear / driveshaft gear disassembly and assembly

Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups ...

Other materials:

Ecm removal and installation
Removal Remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the battery (–) lead wire.  Remove the tool set (1) and prop stay (2). Disconnect the hose clamp (3) (e-33 only) and starter relay (4). Remo ...

Steering system inspection
Inspect steering system initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Steering should be adjusted properly for smooth turning of handlebars and safe running. Overtighten steering prevents smooth turning of the handlebars and too loose steer ...

Battery visual inspection
Inspect the battery in the following procedures:  remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Visually inspect the surface of the battery container. If any signs of cracking or electrolyte leakage from the sides of th ...