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Suzuki GSX-R 1000 Service Manual: Balancer shaft disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft disassembly and assembly

Refer to engine bottom side disassembly (page 1d- 49).

Refer to engine bottom side assembly .

Disassembly

  1. Remove the balancer shaft. Refer to engine bottom side disassembly .
  2.  Remove the washers, balancer gear and dampers from the shaft.

Suzuki GSX-R. Disassembly


Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Assembly


Note

  •  fit the stopper of the balancer shaft between the dampers.
  •  Align the line a on the balancer shaft with the punch b on the balancer gear.

Suzuki GSX-R. Assembly


Piston and piston ring inspection
Refer to piston ring removal and installation . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) a from the skirt end. If the piston diameter is less than the ...

Balancer shaft inspection
Refer to balancer shaft disassembly and assembly . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Other materials:

Front brake caliper disassembly and assembly
Refer to front brake caliper removal and installation . Note the right and left calipers are installed symmetrically and therefore the disassembly procedure for one side is the same as that for the other side. Disassembly Remove the brake pads (1) and spring from the ...

Iap sensor removal and installation
Removal Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).  Disconnect the coupler (1) and vacuum hose (2).  Remove the iap sensor (3) from the air cleaner box. Installation Install the iap sensor in the reverse ord ...

Fuel line inspection
Inspect fuel line every 6 000 km (4 000 miles, 12 months) Inspect the fuel line in the following procedures:  lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).  Inspect the fuel feed hose (1) for damage and fuel leakage. ...

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