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Suzuki GSX-R 1000 Service Manual: Balancer shaft disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft disassembly and assembly

Refer to engine bottom side disassembly (page 1d- 49).

Refer to engine bottom side assembly .

Disassembly

  1. Remove the balancer shaft. Refer to engine bottom side disassembly .
  2.  Remove the washers, balancer gear and dampers from the shaft.

Suzuki GSX-R. Disassembly


Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Assembly


Note

  •  fit the stopper of the balancer shaft between the dampers.
  •  Align the line a on the balancer shaft with the punch b on the balancer gear.

Suzuki GSX-R. Assembly


Piston and piston ring inspection
Refer to piston ring removal and installation . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) a from the skirt end. If the piston diameter is less than the ...

Balancer shaft inspection
Refer to balancer shaft disassembly and assembly . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Other materials:

Transmission installation
Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones. Install the driveshaft left bearing oil seal into the retainer using the special tool. ...

Fuel pump inspection
Turn the ignition switch on and check that the fuel pump operates for a few seconds. If the fuel pump motor does not make operating sound, inspect the fuel pump circuit connections or inspect the fuel pump relay and to sensor. Refer to fuel pump relay inspection  and dtc c23 (p1651 ...

Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following procedures:  remove the right side cowling. Refer to exterior parts removal and installation in section 9d .  Inspect the radiator reservoir tank (1) for leaks. If any defects are found, replace the radiator reservoir tank ...

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