Suzuki GSX-R 1000 Service Manual: Balancer shaft disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft disassembly and assembly

Refer to “engine bottom side disassembly” (page 1d- 49).

Refer to “engine bottom side assembly” .

Disassembly

Remove the balancer shaft. Refer to “engine bottom side disassembly” .
Remove the washers, balancer gear and dampers from the shaft.

Suzuki GSX-R. Disassembly

Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

apply molybdenum oil solution to each part.

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Assembly

Set the dampers and install the balancer shaft to balancer gear.

Note

fit the stopper of the balancer shaft between the dampers.
Align the line “a” on the balancer shaft with the punch “b” on the balancer gear.

Suzuki GSX-R. Assembly

Piston and piston ring inspection

Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the ...

Balancer shaft inspection

Refer to “balancer shaft disassembly and assembly” . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Other materials:

Pair system inspection
Inspect pair system every 12 000 km (7 500 miles, 24 months) Inspect the pair (air supply) system periodically. Refer to “pair system inspection” in section 1b . Throttle valve synchronization Inspect throttle valve synchronization initially at 1 000 km (600 miles, 2 months) (e-33 only) and ...

Rear wheel related parts inspection
Refer to “rear wheel assembly removal and installation” . Tire Refer to “tire inspection” in section 0b . Rear brake disc Refer to “rear brake disc inspection” in section 4c . Wheel damper Refer to “drive chain related parts inspection” in section 3a . Sprocket Refer to “drive chain ...

Damping force adjustment
The rebound and compression damping force can be individually adjusted by turning the respective adjusters. The rebound damping force adjuster 1 is located at the bottom of the rear suspension. The compression damping force adjuster 2 is located at the left side of the motorcycle. To ad ...