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Suzuki GSX-R 1000 Service Manual: Balancer shaft disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft disassembly and assembly

Refer to engine bottom side disassembly (page 1d- 49).

Refer to engine bottom side assembly .

Disassembly

  1. Remove the balancer shaft. Refer to engine bottom side disassembly .
  2.  Remove the washers, balancer gear and dampers from the shaft.

Suzuki GSX-R. Disassembly


Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Assembly


Note

  •  fit the stopper of the balancer shaft between the dampers.
  •  Align the line a on the balancer shaft with the punch b on the balancer gear.

Suzuki GSX-R. Assembly


Piston and piston ring inspection
Refer to piston ring removal and installation . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) a from the skirt end. If the piston diameter is less than the ...

Balancer shaft inspection
Refer to balancer shaft disassembly and assembly . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Other materials:

Procedure for returning to service
Clean the entire motorcycle.  Remove the oily rags from the air cleaner intake and muffler outlet.  Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual.  Remove the spark plugs. Turn the engine a few tim ...

Throttle valve synchronization
Check and adjust the throttle valve synchronization among four cylinders.  Start the engine and run it in idling condition for warming up.  Stop the warmed-up engine.  Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page ...

DTC c15 (p0115-h/l): ect sensor circuit malfunction
Detected condition and possible cause Detected condition Possible cause C15 Output voltage is not with in the following range. 0.15 V ≤ Sensor voltage < 4.85 V Ect sensor circuit open or short.  Ect sensor malfunction.  Ec ...

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