Suzuki GSX-R 1000 Service Manual: Balancer shaft disassembly and assembly
Refer to “engine bottom side disassembly” (page 1d- 49).
Refer to “engine bottom side assembly” .
Disassembly
- Remove the balancer shaft. Refer to “engine bottom side disassembly” .
- Remove the washers, balancer gear and dampers from the shaft.
Assembly
Assembly is in the reverse order of disassembly. Pay attention to the following points:
- apply molybdenum oil solution to each part.
M/o: molybdenum oil (molybdenum oil solution)
- Set the dampers and install the balancer shaft to balancer gear.
Note
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Piston and piston ring inspection
Refer to “piston ring removal and installation” .
Piston diameter
Measure the piston diameter using the micrometer at 15
mm (0.6 In) “a” from the skirt end. If the piston diameter
is less than the ...
Balancer shaft inspection
Refer to “balancer shaft disassembly and assembly” .
Balancer shaft
Inspect the balancer shaft for wear or damage. Replace
the balancer shaft if there is anything unusual.
Damper
Inspect the damp ...
Other materials:
Specifications
Service data
Electrical
unit: mm
Caution
never use anything except the specified battery.
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Regulator / rectifier construction”
Reference: for the tig ...
Spring pre-load adjustment
To change the spring pre-load,
turn the adjuster 1 clockwise or
counterclockwise. Turning the
adjuster clockwise will increase
the spring pre-load. Turning the
adjuster counterclockwise will
decrease the spring pre-load.
There are five grooved lines on
the side of the adjuster 1 for re ...
Conrod crank pin bearing removal and
installation
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Removal
Remove the conrod crank pin bearings (1).
Note
do not remove the bearings (1) unless
absolutely necessary.
Make a note of where the bearings are
removed ...