Suzuki GSX-R 1000 Service Manual: Rear brake master cylinder disassembly and assembly
Refer to “rear brake master cylinder assembly removal and installation” .
Disassembly
- Disconnect the reservoir hose (1).
- Remove the lock-nut (2).
- Remove the brake hose connector (3) and o-ring (4).
Special tool
: 09900–06108 (snap ring remover
(close
type))
- Pull out the dust boot (5) and remove the snap ring (6).
Special tool
: 09900–06108 (snap ring remover
(close
type))
- Remove the push rod (7), piston/cup set (8) and spring (9).
Assembly
Assemble the master cylinder in the reverse order of disassembly. Pay attention to the following points:
Caution
|
Bf: brake fluid (dot 4)
- Apply grease to the push rod end.
: Grease 99000–25100 (suzuki
silicone
grease or equivalent)
| Caution replace the o-ring with a new one. |
Rear brake master cylinder assembly removal and installation
Refer to “rear brake hose routing diagram” (page 4a-
2).
Removal
Remove the right side frame cover. Refer to “exterior parts removal and
installation” in section 9d .
Remove the rear ...
Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” .
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage.
Piston / rubber parts
Inspect the piston s ...
Other materials:
Horn inspection
Note
if the horn sound condition is normal, it is not
necessary to inspect the horn button
continuity.
Horn button inspection
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch lead ...
Schematic and routing diagram
Engine lubrication system chart diagram
Engine lubrication circuit diagram
...