Suzuki GSX-R 1000 Service Manual: Rear brake master cylinder disassembly and assembly
Refer to “rear brake master cylinder assembly removal and installation” .
Disassembly
- Disconnect the reservoir hose (1).
- Remove the lock-nut (2).
- Remove the brake hose connector (3) and o-ring (4).
Special tool
: 09900–06108 (snap ring remover
(close
type))
- Pull out the dust boot (5) and remove the snap ring (6).
Special tool
: 09900–06108 (snap ring remover
(close
type))
- Remove the push rod (7), piston/cup set (8) and spring (9).
Assembly
Assemble the master cylinder in the reverse order of disassembly. Pay attention to the following points:
Caution
|
Bf: brake fluid (dot 4)
- Apply grease to the push rod end.
: Grease 99000–25100 (suzuki
silicone
grease or equivalent)
| Caution replace the o-ring with a new one. |
Rear brake master cylinder assembly removal and installation
Refer to “rear brake hose routing diagram” (page 4a-
2).
Removal
Remove the right side frame cover. Refer to “exterior parts removal and
installation” in section 9d .
Remove the rear ...
Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” .
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage.
Piston / rubber parts
Inspect the piston s ...
Other materials:
Speed sensor removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the speed sensor lead wire coupler (1).
Remove the speed sensor (2).
Installation
Install the speed sensor in the reverse order of removal.
Pay atte ...
Rear shock absorber bearing removal and installation
Removal
Remove the rear shock absorber. Refer to “rear shock absorber removal
and installation” .
Remove the spacer (1).
Remove the rear shock absorber bearing with the
special tool.
Special tool
(a): 09943–88211 (pinion bearing
installer)
Installation
C ...
Malfunction code and defective condition table
* : Immobilizer system equipped model only. ...