Suzuki GSX-R 1000 Service Manual: Rear brake master cylinder disassembly and assembly
Refer to “rear brake master cylinder assembly removal and installation” .
Disassembly
- Disconnect the reservoir hose (1).
- Remove the lock-nut (2).
- Remove the brake hose connector (3) and o-ring (4).
Special tool
: 09900–06108 (snap ring remover
(close
type))
- Pull out the dust boot (5) and remove the snap ring (6).
Special tool
: 09900–06108 (snap ring remover
(close
type))
- Remove the push rod (7), piston/cup set (8) and spring (9).
Assembly
Assemble the master cylinder in the reverse order of disassembly. Pay attention to the following points:
Caution
|
Bf: brake fluid (dot 4)
- Apply grease to the push rod end.
: Grease 99000–25100 (suzuki
silicone
grease or equivalent)
| Caution replace the o-ring with a new one. |
Rear brake master cylinder assembly removal and installation
Refer to “rear brake hose routing diagram” (page 4a-
2).
Removal
Remove the right side frame cover. Refer to “exterior parts removal and
installation” in section 9d .
Remove the rear ...
Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” .
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage.
Piston / rubber parts
Inspect the piston s ...
Other materials:
Special tools and equipment
Special tool
...
Engine coolant
Coolant level
The engine coolant solution
should be between "f" (full) and
"1..:' (Low) level lines on the engine
coolant reservoir. If the level is
lower than "1..:' (Low) level line,
bring it up to "f" (full) level by adding
50:50 mixture of distilled water ...
DTC “c12” (p0335): ckp sensor circuit
malfunction.
Detected condition and possible cause
Detected condition
Possible cause
The signal does not reach ecm for 3 sec. Or more, after
receiving the starter signal.
Metal particles or foreign material being stuck on the
ckp sensor and rotor tip.
Ckp ...