Suzuki GSX-R 1000 Service Manual: Combination meter inspection
Led inspection
Check that the leds “a” (fi, fuel, engine rpm, oil pressure/engine coolant, immobilizer (e-02, 19, 24, 51) and meter panel illumination) immediately light up when the ignition switch is turned on.
Check that the other leds “b” (neutral, high-beam and turn signal indicator lights) light up/go off by operating each switch.
If abnormal condition is found, replace the combination meter assembly with a new one after checking its wire harness/coupler. Refer to “combination meter removal and installation” .
Stepping motor inspection and adjustment
- Check that the pointers calibrate immediately after
turning the ignition switch on and stop at zero point.
If abnormal condition is found, replace the combination meter assembly with a new one after checking its wire harness/coupler.
Note
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- With the adj button (1) pressed, turn the ignition switch on.
- Keep pushing the adj button for more than 3 to 5 sec.
- Release the adj button, then tap it twice.
Pointers will return to the proper position right after the completion of the operation. In the case of the pointers not returning to the proper position after doing above, replace the combination meter unit.
Refer to “combination meter removal and installation” .
Combination meter disassembly and
assembly
Refer to “combination meter removal and installation” .
Disassembly disassemble the combination meter as shown in the combination meter
components. Refer to “combination meter components” .
As ...
Engine coolant temperature indicator light inspection
Inspect the engine coolant temperature meter and indicator light (led) in the
following procedures:
remove the left side cowling. Refer to “exterior parts removal and
installation” in s ...
Other materials:
Front wheel dust seal / bearing removal and installation
Removal
Remove the front wheel assembly. Refer to “front wheel assembly removal
and installation” .
Remove the dust seals using the special tool.
Special tool
(a): 09913–50121 (oil
seal remover)
Remove the wheel bearings using the special tool.
Special tool
(b): 099 ...
Throttle cable play inspection and adjustment
Inspect throttle cable play
initially at 1 000 km (600 miles, 2 months) and every
6 000 km (4 000 miles, 12 months) thereafter
Inspect and adjust the throttle cable play “a” as follows:
Throttle cable play “a”
2.0 – 4.0 Mm (0.08 – 0.16 In)
Remove the boot (1).
Loosen the lock-nu ...
Water pump related parts inspection
Refer to “water pump disassembly and assembly” .
Mechanical seal
Visually inspect the mechanical seal for damage, with
particular attention given to the sealing face.
Replace the mechanical seal that shows indications of
leakage.
Oil seal
Visually inspect the oil seal for damage, with p ...