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Suzuki GSX-R 1000 Service Manual: Fuel injector inspection and cleaning

Suzuki GSX-R 1000 Service Manual / Engine / Fuel system / Repair instructions / Fuel injector inspection and cleaning

Inspect the fuel injector in the following procedures:

  1.  remove the fuel injector. Refer to “throttle body disassembly and assembly” in section 1d .
  2.  Check the fuel injector for evidence of dirt and contamination. If present, clean and check for presence of dirt in the fuel lines and fuel tank.

Suzuki GSX-R. Fuel injector inspection and cleaning


  1. Install the fuel injector. Refer to “throttle body disassembly and assembly” in section 1d .
Fuel mesh filter inspection and cleaning
Inspect the fuel mesh filter in the following procedures:  remove the fuel mesh filter. Refer to “fuel pump disassembly and assembly” .  If the fuel mesh filter is clogged with fore ...

Specifications
Service data Injector + fuel pump + fuel pressure regulator Fuel Tightening torque specifications Note the specified tightening torque is described in the following. “Fuel ...

Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Drive chain cleaning and oiling
Clean and oil the chain as follows:  Wash the chain with kerosene. Kerosene will lubricate and clean the chain. Warning Kerosene can be hazardous . Kerosene is flammable. Children or pets may be harmed from contact with kerosene. Keep flames and smoking mater ...

Dtc “c36” (p1764), “c37” (p1765), “c38” (p1766) or “c39” (p1767): secondary fuel injector circuit malfunction
Detected condition and possible cause Detected condition Possible cause Some failure exists in the fuel injector signal in a high load, high revolution condition. Injector circuit open or short.  Injector malfunction.  Ecm malfunction. ...

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