Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front brake disc inspection

Brake disc thickness

Check the brake disc for damage or cracks and measure the thickness using the micrometer.

Replace the brake disc if the thickness is less than the service limit or if defect is found.

Special tool (a): 09900–20205 (micrometer (0 –
25 mm))

Brake disc thickness service limit (front): 5.0 Mm (0.20 In)

Suzuki GSX-R. Brake disc thickness


Brake disc runout

  1. Dismount the front brake caliper. Refer to “front brake caliper removal and installation” (page 4b- 3).
  2.  Measure the runout using the dial gauge.

    Replace the disc if the runout exceeds the service limit.

Special tool (a): 09900–20607 (dial gauge)
: 09900–20701 (dial gauge chuck)


Brake disc runout service limit: 0.30 Mm (0.012 In)

Suzuki GSX-R. Brake disc runout


  1. Remount the front brake caliper. Refer to “front brake caliper removal and installation” (page 4b- 3).
Front brake disc removal and installation
Removal Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” in section 2d .  Remove the front brake disc. Installation Install the front bra ...

Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Front brake components” Referen ...

Other materials:

Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “rear brake pad replacement” . Caution replace the brake pad as a set, otherwise braking performa ...

Fuel pressure inspection
Keep away from fire or spark. Spilled gasoline should be wiped off immediately. Work in a well-ventilated area. Inspect the fuel pressure in the following procedures:  lift and support the fuel tank. Refer to “fuel tank removal and installati ...

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?‹C (212 ƒ‹f) (off → on): approx. 105 ?‹C (221 ƒ‹f) Inspect the cooling fan in the following procedures:  disconnect the cooling fan motor coupler (1). Test the cooling fan motor for load ...

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