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Suzuki GSX-R 1000 Service Manual: Front brake disc inspection

Brake disc thickness

Check the brake disc for damage or cracks and measure the thickness using the micrometer.

Replace the brake disc if the thickness is less than the service limit or if defect is found.

Special tool (a): 0990020205 (micrometer (0
25 mm))

Brake disc thickness service limit (front): 5.0 Mm (0.20 In)

Suzuki GSX-R. Brake disc thickness


Brake disc runout

  1. Dismount the front brake caliper. Refer to front brake caliper removal and installation (page 4b- 3).
  2.  Measure the runout using the dial gauge.

    Replace the disc if the runout exceeds the service limit.

Special tool (a): 0990020607 (dial gauge)
: 0990020701 (dial gauge chuck)


Brake disc runout service limit: 0.30 Mm (0.012 In)

Suzuki GSX-R. Brake disc runout


  1. Remount the front brake caliper. Refer to front brake caliper removal and installation (page 4b- 3).
Front brake disc removal and installation
Removal Remove the front wheel assembly. Refer to front wheel assembly removal and installation in section 2d .  Remove the front brake disc. Installation Install the front bra ...

Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. Front brake components Referen ...

Other materials:

Washing the motorcycle
When washing the motorcycle, follow the instructions below:  Remove dirt and mud from the motorcycle with running water. You may use a soft sponge or brush. Do not use hard materials which can scratch the paint.  Wash the entire motorcycle with a mild detergent or car ...

Exterior parts construction
Upper cowling bracket : set the punch mark to the front and upper side. Rear view mirror cushion : set the dent side to inside. To frame To headlight assembly To sprocket cove To side-stand bracket ...

Front wheel assembly removal and installation
Removal Remove the brake calipers, left and right. Caution do not operate the brake lever with the caliper removed. Loosen two axle pinch bolts (1) on the right front fork leg.  Remove the front axle bolt (2). Raise the front wheel off the ground a ...

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