Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front brake disc inspection

Brake disc thickness

Check the brake disc for damage or cracks and measure the thickness using the micrometer.

Replace the brake disc if the thickness is less than the service limit or if defect is found.

Special tool (a): 0990020205 (micrometer (0
25 mm))

Brake disc thickness service limit (front): 5.0 Mm (0.20 In)

Suzuki GSX-R. Brake disc thickness


Brake disc runout

  1. Dismount the front brake caliper. Refer to front brake caliper removal and installation (page 4b- 3).
  2.  Measure the runout using the dial gauge.

    Replace the disc if the runout exceeds the service limit.

Special tool (a): 0990020607 (dial gauge)
: 0990020701 (dial gauge chuck)


Brake disc runout service limit: 0.30 Mm (0.012 In)

Suzuki GSX-R. Brake disc runout


  1. Remount the front brake caliper. Refer to front brake caliper removal and installation (page 4b- 3).
Front brake disc removal and installation
Removal Remove the front wheel assembly. Refer to front wheel assembly removal and installation in section 2d .  Remove the front brake disc. Installation Install the front bra ...

Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. Front brake components Referen ...

Other materials:

Drive chain related parts inspection
Refer to rear sprocket / rear sprocket mounting drum removal and installation . Dust seal Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one. Bearing Inspect the play of the sprocket mounting drum bearing by hand while it is in the dr ...

Tightening torque list
Engine Fi system + intake air system Cooling system Chassis Tightening torque chart For other bolts and nuts not listed in the preceding page, refer to this chart: Conventional bolt 4 Marked bolt 7 Marked bolt ...

Crankcase breather (pcv) cover inspection
Inspect the crankcase breather (pcv) cover in the following procedures:  remove the crankcase breather (pcv) cover. Refer to crankcase breather (pcv) hose / reed valve / cover removal and installation .  Inspect the crankcase breather (pcv) cover for carbon deposit. If carbon ...

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