Suzuki GSX-R 1000 Service Manual: Front brake disc inspection
Brake disc thickness
Check the brake disc for damage or cracks and measure the thickness using the micrometer.
Replace the brake disc if the thickness is less than the service limit or if defect is found.
Special tool
(a): 09900–20205 (micrometer (0 –
25 mm))
Brake disc thickness service limit (front): 5.0 Mm (0.20 In)
Brake disc runout
- Dismount the front brake caliper. Refer to “front brake caliper removal and installation” (page 4b- 3).
- Measure the runout using the dial gauge.
Replace the disc if the runout exceeds the service limit.
Special tool
(a): 09900–20607 (dial gauge)
: 09900–20701 (dial gauge chuck)
Brake disc runout service limit: 0.30 Mm (0.012 In)
- Remount the front brake caliper. Refer to “front brake caliper removal and installation” (page 4b- 3).
Front brake disc removal and installation
Removal
Remove the front wheel assembly. Refer to “front wheel assembly removal
and installation” in section 2d .
Remove the front brake disc.
Installation
Install the front bra ...
Specifications
Service data
Brake
unit: mm (in)
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Front brake components”
Referen ...
Other materials:
DTC “c49” (p1656): pair control solenoid
valve circuit malfunction
Detected condition and possible cause
Detected condition
Possible cause
Pair control solenoid valve voltage is not input to ecm
Pair control solenoid valve circuit open or short.
Pair control solenoid valve malfunction.
Ecm malfunction.
...
DTC “c62” (p0443): evap system purge
control solenoid valve circuit malfunction
(e-33 only)
Detected condition and possible cause
Detected condition
Possible cause
Evap system purge control valve voltage is not input to
ecm.
Evap system purge control valve circuit open or short.
Evap system purge control valve malfunction.
Ecm malfunction. ...
Schematic and routing diagram
Fuel tank drain hose and breather hose routing diagram
Fuel tank water drain hose
Fuel tank breather hose no. 1
Fuel tank breather hose no. 2
Fuel tank breather hose no. 3
3-Way joint
Frame
White marking
Set the
hose end to the root of tank nippl ...