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Suzuki GSX-R 1000 Service Manual: Throttle cable removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle cable removal and installation

Removal

  1. Remove the air cleaner box. Refer to “air cleaner box removal and installation” .
  2.  Remove the right handlebar switch box. Refer to “handlebar removal and installation” in section 6b .
  3.  Remove the throttle cables as shown in the cable routing diagram. Refer to “throttle cable routing diagram” .

Installation

Install the throttle cables in the reverse order of removal.

Pay attention to the following points:

Throttle cable inspection

Check that the throttle grip moves smoothly from full open to full close. If it does not move smoothly, lubricate the throttle cables.

Throttle cable play inspection and adjustment

Refer to “throttle cable play inspection and adjustment” in section 0b .

Air cleaner box removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the air cleaner box cover. Refer to “air cleaner element remova ...

Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Other materials:

Continuity check
Measure resistance across coupler “b” (between “a” and “c” in figure). If no continuity is indicated (infinity or over limit), the circuit is open between terminals “a” and “c”. Disconnect the coupler “b” and measure resistance between couplers “a” and “b-1”. If no continuity ...

Oil cooler / oil cooler hose removal and installation
Refer to “electrical components location” in section 0a . Removal Turn the ignition switch off.  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Drain engine oil. Refer to “engine oil and filter replacement” in section 0b . ...

Fuel line inspection
Inspect fuel line every 6 000 km (4 000 miles, 12 months) Inspect the fuel line in the following procedures:  lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Inspect the fuel feed hose (1) for damage and fuel leakage. ...

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