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Suzuki GSX-R 1000 Service Manual: Throttle cable removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle cable removal and installation

Removal

  1. Remove the air cleaner box. Refer to “air cleaner box removal and installation” .
  2.  Remove the right handlebar switch box. Refer to “handlebar removal and installation” in section 6b .
  3.  Remove the throttle cables as shown in the cable routing diagram. Refer to “throttle cable routing diagram” .

Installation

Install the throttle cables in the reverse order of removal.

Pay attention to the following points:

Throttle cable inspection

Check that the throttle grip moves smoothly from full open to full close. If it does not move smoothly, lubricate the throttle cables.

Throttle cable play inspection and adjustment

Refer to “throttle cable play inspection and adjustment” in section 0b .

Air cleaner box removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the air cleaner box cover. Refer to “air cleaner element remova ...

Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Other materials:

Cooling circuit inspection
Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.  When removing the radiator cap tester, put a rag on the filler to prevent the engine coolant from spraying out. Inspect the cooling ...

Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “rear brake pad replacement” . Caution replace the brake pad as a set, otherwise braking performa ...

Rear view mirror construction
Body cowling Cowling brace Cushion Turn signal lead wire Turn signal lead wire coupler : locate the turn signal lead wire coupler (5) between the mirror cover (6) and mirror body (7). Mirror cover Mirror body 10 N·m (1.0 Kgf-m, 7.0 L ...

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