Removal
Installation
Install the throttle cables in the reverse order of removal.
Pay attention to the following points:
Refer to “throttle cable play inspection and adjustment” in section 0b .
Throttle cable inspection
Check that the throttle grip moves smoothly from full open to full close. If it does not move smoothly, lubricate the throttle cables.
Throttle cable play inspection and adjustment
Refer to “throttle cable play inspection and adjustment” in section 0b .
Starter torque limiter removal and
installation
Removal
Remove the clutch assembly. Refer to “clutch removal” in section 5c .
Remove the washer (1), starter idle gear no. 1 (2)
And starter torque limiter (3).
Installation
Installation is in the reverse order of removal. Pay
attention to the following point:
apply ...
Water pump components
Impeller
Mechanical seal
Oil seal
O-ring
O-ring
8
N·m (0.8 Kgf-n, 6.0 Ib-ft)
10 N·m
(1.0 Kgf-n, 7.0 Ib-ft)
6 N·m (0.6
Kgf-n, 4.5 Ib-ft)
13 N·m
(1.3 Kgf-n, 9.5 Ib-ft)
Apply grease.
Apply engine coolant.
Apply molyb ...
Gearshift lever height inspection and
adjustment
Inspect and adjust the gearshift lever height in the
following procedures:
inspect the gearshift lever height “a” between the
lever top and footrest.
Adjust the gearshift lever height if necessary.
Gearshift lever height “a”
standard: 65 – 75 mm (2.6 – 3.0 In)
Loosen the l ...