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Suzuki GSX-R 1000 Service Manual: Throttle cable removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle cable removal and installation


  1. Remove the air cleaner box. Refer to “air cleaner box removal and installation” .
  2.  Remove the right handlebar switch box. Refer to “handlebar removal and installation” in section 6b .
  3.  Remove the throttle cables as shown in the cable routing diagram. Refer to “throttle cable routing diagram” .


Install the throttle cables in the reverse order of removal.

Pay attention to the following points:

Throttle cable inspection

Check that the throttle grip moves smoothly from full open to full close. If it does not move smoothly, lubricate the throttle cables.

Throttle cable play inspection and adjustment

Refer to “throttle cable play inspection and adjustment” in section 0b .

Air cleaner box removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the air cleaner box cover. Refer to “air cleaner element remova ...

Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Other materials:

Gearshift shaft oil seal / bearing removal and installation
Removal Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” .  Remove the gearshift shaft oil seal (1). Remove the bearings (2) and (3) with the special tools. Special tool (a): 09921–20210 (bearing remover (12 mm)) ...

Generator inspection
Generator coil resistance Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the generator coupler (1). Measure the resistance between the three lead wires. If the resistance is out of specified value, replace the ...

Water hose inspection
Inspect the water hoses in the following procedures:  remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Check the water hoses for crack, damage or engine coolant leakage. If any defect is found, replace the water hose wi ...

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