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Suzuki GSX-R 1000 Service Manual: Throttle cable removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle cable removal and installation

Removal

  1. Remove the air cleaner box. Refer to air cleaner box removal and installation .
  2.  Remove the right handlebar switch box. Refer to handlebar removal and installation in section 6b .
  3.  Remove the throttle cables as shown in the cable routing diagram. Refer to throttle cable routing diagram .

Installation

Install the throttle cables in the reverse order of removal.

Pay attention to the following points:

Throttle cable inspection

Check that the throttle grip moves smoothly from full open to full close. If it does not move smoothly, lubricate the throttle cables.

Throttle cable play inspection and adjustment

Refer to throttle cable play inspection and adjustment in section 0b .

Air cleaner box removal and installation
Removal Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).  Remove the air cleaner box cover. Refer to air cleaner element remova ...

Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Other materials:

Rear brake components
Rear brake caliper Piston seal Dust seal Piston Rear caliper bracket Rear brake pad set Rear brake disc Brake pad spring 6 Nm (0.6 Kgf-m, 4.5 Lbf-ft) 27 Nm (2.7 Kgf-m, 19.5 Lbf-ft) 12 Nm (1.2 Kgf-m, 8.5 Lbf-ft) 17 Nm ...

Ignition system check
Remove the spark plugs and reattach them to the spark plug caps. Put the engine stop switch in the "" position and ignition switch in the "on" position. While holding a spark plug with its base firmly against the engine, push the electric starter butt ...

Maintenance schedule
It is very important to inspect and maintain your motorcycle regularly. Follow the guidelines in the chart. The intervals between periodic services in kilometers, miles and months are shown. At the end of each interval, be sure to perlorm the maintenance listed. Warning Improper ...

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