Suzuki GSX-R 1000 Service Manual: Throttle body components

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body components

Suzuki GSX-R. Throttle body components

Fuel delivery pipe
Fuel delivery pipe t-joint
O-ring
Tp sensor
Stp sensor
Secondary fuel injector
Primary fuel injector
Cushion seal
Isc valve
Air screw
Vacuum hose
Evap system purge control solenoid valve
For e-33 only
3.5
Nm (0.35 Kgf-m, 2.5 Lbf-ft)
2 Nm (0.2
Kgf-m, 1.5 Lbf-ft)
6.5 Nm
(0.65 Kgf-m, 4.5 Lbf-ft)
10 Nm (1.0
Kgf-m, 7.0 Lbf-ft)

Apply engine oil.

Do
not reuse.

Throttle cable removal and installation

Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” . Remove the right handlebar switch box. Refer to “handlebar removal and installation” in sect ...

Throttle body construction

Intake pipe Evap system purge control solenoid valve (e-33 only) Evap canister (e-33 only) Iat sensor Isc valve hose Ho2 sensor Face the clamp end ...

Other materials:

Countershaft gear / driveshaft gear disassembly and assembly
Refer to “transmission removal” and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups (i.E., Drive or driven) so that they can be reinstalled in their original positions. Counte ...

Windshield cleaning
Clean the windshield with soft cloth and warm water with mild detergent. If scratched, polish with a commercially available plastic polish. Replace the windshield if it becomes scratched or discolored so as to obstruct view. When replacing the windshield, use suzuki replacement windshield. ...

Gearshift lever height inspection and adjustment
Inspect and adjust the gearshift lever height in the following procedures: inspect the gearshift lever height “a” between the lever top and footrest. Adjust the gearshift lever height if necessary. Gearshift lever height “a” standard: 65 – 75 mm (2.6 – 3.0 In) Loosen the l ...