Suzuki GSX-R 1000 Service Manual: Throttle body components

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body components

Suzuki GSX-R. Throttle body components

Fuel delivery pipe
Fuel delivery pipe t-joint
O-ring
Tp sensor
Stp sensor
Secondary fuel injector
Primary fuel injector
Cushion seal
Isc valve
Air screw
Vacuum hose
Evap system purge control solenoid valve
For e-33 only
3.5
Nm (0.35 Kgf-m, 2.5 Lbf-ft)
2 Nm (0.2
Kgf-m, 1.5 Lbf-ft)
6.5 Nm
(0.65 Kgf-m, 4.5 Lbf-ft)
10 Nm (1.0
Kgf-m, 7.0 Lbf-ft)

Apply engine oil.

Do
not reuse.

Throttle cable removal and installation

Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” . Remove the right handlebar switch box. Refer to “handlebar removal and installation” in sect ...

Throttle body construction

Intake pipe Evap system purge control solenoid valve (e-33 only) Evap canister (e-33 only) Iat sensor Isc valve hose Ho2 sensor Face the clamp end ...

Other materials:

Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” . Remove the valves. Refer to “cylinder head disassembly and assembly” . Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 09916–43211 (valve ...

Front wheel dust seal / bearing removal and installation
Removal Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” . Remove the dust seals using the special tool. Special tool (a): 09913–50121 (oil seal remover) Remove the wheel bearings using the special tool. Special tool (b): 099 ...

Precautions
Precautions for clutch system Refer to “general precautions” in section 00 (page 00-1). Schematic and routing diagram Clutch cable routing diagram Refer to “throttle cable routing diagram” in section 1d . Diagnostic information and procedures Clutch system symptom diagnosis ...