Suzuki GSX-R 1000 Service Manual: Throttle body components

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body components

Suzuki GSX-R. Throttle body components

Fuel delivery pipe
Fuel delivery pipe t-joint
O-ring
Tp sensor
Stp sensor
Secondary fuel injector
Primary fuel injector
Cushion seal
Isc valve
Air screw
Vacuum hose
Evap system purge control solenoid valve
For e-33 only
3.5
Nm (0.35 Kgf-m, 2.5 Lbf-ft)
2 Nm (0.2
Kgf-m, 1.5 Lbf-ft)
6.5 Nm
(0.65 Kgf-m, 4.5 Lbf-ft)
10 Nm (1.0
Kgf-m, 7.0 Lbf-ft)

Apply engine oil.

Do
not reuse.

Throttle cable removal and installation

Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” . Remove the right handlebar switch box. Refer to “handlebar removal and installation” in sect ...

Throttle body construction

Intake pipe Evap system purge control solenoid valve (e-33 only) Evap canister (e-33 only) Iat sensor Isc valve hose Ho2 sensor Face the clamp end ...

Other materials:

Gearshift linkage inspection
Refer to “gearshift shaft / gearshift cam plate removal and installation” . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any defects are found, replace the defective part(-s). Gearshift shaft oil seal Inspect the gearshif ...

Front brake caliper removal and installation
Note the right and left calipers are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Drain brake fluid. Refer to “brake fluid replacement” in section 4a . Remove the brake hose from the cali ...

Rear brake hose routing diagram
Hose clamp : face the clamp end backward. Stopper : after the brake hose union has contacted to the stopper, tighten the union bolt. Brake pad pin Plug Caliper sliding pin b Caliper sliding pin a White marking Yellow marking Pass the ...