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Suzuki GSX-R 1000 Service Manual: Crankcase breather (pcv) cover inspection

Suzuki GSX-R 1000 Service Manual / Engine / Emission control devices / Repair instructions / Crankcase breather (pcv) cover inspection

Inspect the crankcase breather (pcv) cover in the following procedures:

  1.  remove the crankcase breather (pcv) cover. Refer to “crankcase breather (pcv) hose / reed valve / cover removal and installation” .
  2.  Inspect the crankcase breather (pcv) cover for carbon deposit. If carbon deposit is found in the crankcase breather (pcv) cover, remove the carbon.

Suzuki GSX-R. Crankcase breather (pcv) cover inspection


  1. Reinstall the crankcase breather (pcv) cover. Refer to “crankcase breather (pcv) hose / reed valve / cover removal and installation” .
Crankcase breather (pcv) hose / reed valve / cover removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal and ...

Evaporative emission control system removal and installation (only for e-33)
Hose removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the frame cover assembly. Refer to “exterior parts remova ...

Other materials:

Tp reset
When replacing the throttle body assembly or tp sensor with a new one or reinstalling the tp sensor, reset the tp learned value in the following procedures: Note keep the throttle valves fully closed while resetting the tp learned value. Turn the ignition switch on.   ...

Gearshift linkage inspection
Refer to “gearshift shaft / gearshift cam plate removal and installation” . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any defects are found, replace the defective part(-s). Gearshift shaft oil seal Inspect the gearshif ...

Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” .  Remove the valves. Refer to “cylinder head disassembly and assembly” .  Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 09916–43211 (valve ...

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