Suzuki GSX-R 1000 Service Manual: Crankcase breather (pcv) hose / reed valve / cover removal and installation
Removal
- Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the crankcase breather (pcv) hose (1).
- Remove the crankcase breather (pcv) cover (2).
Installation
Installation is in the reverse order of removal.
Pay attention to the following points:
- apply bond to the hatching part of crankcase breather (pcv) cover.
: Sealant 99000–31140 (suzuki
bond
no.1207B or equivalent)
- Fit the clamp to the bolt “a”.
- Connect the crankcase breather (pcv) hose securely.
Refer to “throttle body construction” in section 1d .
Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the
following procedures:
lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
& ...
Crankcase breather (pcv) cover inspection
Inspect the crankcase breather (pcv) cover in the
following procedures:
remove the crankcase breather (pcv) cover. Refer to “crankcase breather
(pcv) hose / reed valve / cover removal an ...
Other materials:
Oil jet removal and installation
Piston cooling oil jet
Removal
Remove the engine assembly. Refer to “engine assembly removal” in
section 1d .
Remove the crankshaft assembly. Refer to “engine
bottom side disassembly” in section 1d (page 1d-
49).
Remove the piston cooling oil jets (1) from the upper
cra ...
Front footrest bracket construction
Footrest bracket bolt
Rear brake master cylinder mounting bolt
Footrest guard bolt
Footrest bracket no. 1 (Lh)
Footrest bracket no. 1 (Rh)
Footrest
Footrest holder
Rear brake pedal
Footrest bracket no. 2 (Lh)
Footrest bracket no. 2 (Rh)
Ban ...
Front brake master cylinder components
Reservoir cap
Plate
Diaphragm
Reservoir tank
Master cylinder
Dust boot
Piston set
Brake lever
Brake lever pivot bolt
Brake lever pivot bolt lock-nut
Brake light switch
Brake hose union bolt
Brake hose
23 N·m (2.3 Kgf-m,
...