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Suzuki GSX-R 1000 Service Manual: Crankcase breather (pcv) hose / reed valve / cover removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Emission control devices / Repair instructions / Crankcase breather (pcv) hose / reed valve / cover removal and installation

Removal

  1. Lift and support the fuel tank with the prop stay.

    Refer to “fuel tank removal and installation” in section 1g .

  2.  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
  3.  Disconnect the crankcase breather (pcv) hose (1).

Suzuki GSX-R. Removal


  1. Remove the crankcase breather (pcv) cover (2).

Suzuki GSX-R. Removal


Installation

Installation is in the reverse order of removal.

Pay attention to the following points:

  1.  apply bond to the hatching part of crankcase breather (pcv) cover.

: Sealant 99000–31140 (suzuki
bond no.1207B or equivalent)

Suzuki GSX-R. Installation


Suzuki GSX-R. Installation


Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the following procedures:  lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g . & ...

Crankcase breather (pcv) cover inspection
Inspect the crankcase breather (pcv) cover in the following procedures:  remove the crankcase breather (pcv) cover. Refer to “crankcase breather (pcv) hose / reed valve / cover removal an ...

Other materials:

Transmission related parts inspection
Refer to “transmission removal” , “transmission installation”  and “countershaft gear / driveshaft gear disassembly and assembly” . Gearshift fork to groove clearance Note the clearance for each gearshift fork plays an important role in the smoothness and positiveness of the ...

Battery visual inspection
Inspect the battery in the following procedures:  remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Visually inspect the surface of the battery container. If any signs of cracking or electrolyte leakage from the sides of th ...

Exhaust control system operation
The excs is operated by the signal supplied from the ecm. The open/close operation of the excv is performed by the excva which is controlled by the ecm by changing the current direction of the actuator motor. The position sensor (incorporated in the excva) detects the excva movement by measuri ...

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