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Suzuki GSX-R 1000 Service Manual: Crankcase breather (pcv) hose / reed valve / cover removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Emission control devices / Repair instructions / Crankcase breather (pcv) hose / reed valve / cover removal and installation

Removal

  1. Lift and support the fuel tank with the prop stay.

    Refer to fuel tank removal and installation in section 1g .

  2.  Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .
  3.  Disconnect the crankcase breather (pcv) hose (1).

Suzuki GSX-R. Removal


  1. Remove the crankcase breather (pcv) cover (2).

Suzuki GSX-R. Removal


Installation

Installation is in the reverse order of removal.

Pay attention to the following points:

  1.  apply bond to the hatching part of crankcase breather (pcv) cover.

: Sealant 9900031140 (suzuki
bond no.1207B or equivalent)

Suzuki GSX-R. Installation


Suzuki GSX-R. Installation


Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the following procedures:  lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g . & ...

Crankcase breather (pcv) cover inspection
Inspect the crankcase breather (pcv) cover in the following procedures:  remove the crankcase breather (pcv) cover. Refer to crankcase breather (pcv) hose / reed valve / cover removal an ...

Other materials:

Rear shock absorber inspection
Refer to rear shock absorber removal and installation . Shock absorber Inspect the rear shock absorber for damage and oil leakage, and absorber bushing for wear and damage. If any defect is found, replace the rear shock absorber with a new one. Caution do not attempt to disassemble ...

Use of sds diagnosis reset procedures
Note the malfunction code is memorized in the ecm also when the lead wire coupler of any sensor is disconnected. Therefore, when a lead wire coupler has been disconnected at the time of diagnosis, erase the stored malfunction history code using sds. After repairing ...

Clutch lever position switch inspection
Inspect the clutch lever position switch in the following procedures:  disconnect the clutch lever position switch lead wires (1). Inspect the clutch lever position switch for continuity with the tester. If any abnormality is found, replace the switch with a new one. S ...

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