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Suzuki GSX-R 1000 Service Manual: Throttle body construction

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body construction

Suzuki GSX-R. Throttle body construction


  1. Intake pipe
  2. Evap system purge control solenoid valve (e-33 only)
  3. Evap canister (e-33 only)
  4. Iat sensor
  5. Isc valve hose
  6. Ho2 sensor
  7. Face
    the clamp end left side.
  8. Yellow
    marking should face upward.
  9. Face the
    end of clamps upward and keep clearance from the seat rail and fuel tank.
  10. Arrange the
    hose and wiring harnesses in parallel to the frame bridge
  11. Yellow
    paint should face downward
  12. Face the
    clamp end backward
  13. Face the
    clamp end downward
  14. Tighten the
    bolts in the ascending of numbers
  15. Route the
    fuel pump lead wire above the fuel nipple
  16. Pass the
    ho2 sensor lead wire between the frame and engine.
  17. Face the
    clamp end right side.
  18. 8.5
    N·m (0.85 Kgf-m, 6.5 Lbf-ft)
  19. 1.5 N·m
    (0.15 Kgf-m, 1.0 Lbf-ft)
  20. 7 N·m (0.7
    Kgf-m, 5.0 Lbf-ft)
  21. 10 N·m (1.0
    Kgf-m, 7.0 Lbf-ft)
  22. 1.3 N·m
    (0.13 Kgf-m, 1.0 Lbf-ft)
  23. 4.3 N·m
    (0.43 Kgf-m, 3.0 Lbf-ft)
  24. 25 N·m (2.5
    Kgf-m, 18.0 Lbf-ft)
Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Throttle body removal and installation
Removal Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the air cleaner box. Refer to “air cleaner box removal and in ...

Other materials:

Rear combination light removal and installation
Removal Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the clamps (1).  Disconnect the combination light coupler (2).  Remove the rear combination light assembly (3). Remove the combination light brack ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Rear lighting system construction” Special tool ...

Rear brake master cylinder assembly removal and installation
Refer to “rear brake hose routing diagram” (page 4a- 2). Removal Remove the right side frame cover. Refer to “exterior parts removal and installation” in section 9d .  Remove the rear brake fluid reservoir mounting bolt (1). Drain brake fluid. Refer to “brake fluid replac ...

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