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Suzuki GSX-R 1000 Service Manual: Throttle body construction

Suzuki GSX-R. Throttle body construction


  1. Intake pipe
  2. Evap system purge control solenoid valve (e-33 only)
  3. Evap canister (e-33 only)
  4. Iat sensor
  5. Isc valve hose
  6. Ho2 sensor
  7. Face
    the clamp end left side.
  8. Yellow
    marking should face upward.
  9. Face the
    end of clamps upward and keep clearance from the seat rail and fuel tank.
  10. Arrange the
    hose and wiring harnesses in parallel to the frame bridge
  11. Yellow
    paint should face downward
  12. Face the
    clamp end backward
  13. Face the
    clamp end downward
  14. Tighten the
    bolts in the ascending of numbers
  15. Route the
    fuel pump lead wire above the fuel nipple
  16. Pass the
    ho2 sensor lead wire between the frame and engine.
  17. Face the
    clamp end right side.
  18. 8.5
    Nm (0.85 Kgf-m, 6.5 Lbf-ft)
  19. 1.5 Nm
    (0.15 Kgf-m, 1.0 Lbf-ft)
  20. 7 Nm (0.7
    Kgf-m, 5.0 Lbf-ft)
  21. 10 Nm (1.0
    Kgf-m, 7.0 Lbf-ft)
  22. 1.3 Nm
    (0.13 Kgf-m, 1.0 Lbf-ft)
  23. 4.3 Nm
    (0.43 Kgf-m, 3.0 Lbf-ft)
  24. 25 Nm (2.5
    Kgf-m, 18.0 Lbf-ft)
Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve A ...

Throttle body removal and installation
Removal Remove the side cowlings. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the air cleaner box. Refer to air cleaner box removal and in ...

Other materials:

Fuel pump components
Fuel level gauge Fuel pressure regulator assembly O-ring Joint Fuel pump Fuel pump case Fuel mesh filter 10 Nm (1.0 Kgf-m, 7.0 Lbf-ft) Apply engine oil. Apply grease. Do not reuse. ...

Ect sensor removal and installation
Removal Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Drain engine coolant. Refer to cooling system inspection in section 0b .  Disconnect the coupler and remove the ect sensor (1). Caution take special care ...

Foreword
Motorcycling is one of the most exhilarating sports and to ensure your riding enjoyment, you should become thoroughly familiar with the information presented in this owner's manual before riding the motorcycle. The proper care and maintenance that your motorcycle requires is outlined in t ...

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