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Suzuki GSX-R 1000 Service Manual: Conrod crank pin bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Conrod crank pin bearing removal and installation

Refer to engine bottom side disassembly (page 1d- 49).

Refer to engine bottom side assembly .

Removal

Remove the conrod crank pin bearings (1).

Note

  •  do not remove the bearings (1) unless absolutely necessary.
  •  Make a note of where the bearings are removed from so that they can be reinstalled in their original positions.

 

Caution

when removing the bearings, be careful not to scratch the conrods and the bearings.

Suzuki GSX-R. Conrod crank pin bearing removal and installation


Installation

When installing the bearings into the conrod cap and conrod, be sure to install the tab a first, and then press in the other opposite side of the bearing.

Note

inspect and select the conrod crank pin bearing if necessary. Refer to conrod crank pin bearing inspection and selection .

Suzuki GSX-R. Conrod crank pin bearing removal and installation


Balancer shaft journal bearing inspection and selection
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any ...

Conrod and crankshaft inspection
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. ...

Other materials:

Cylinder head cover disassembly and assembly
Disassembly Remove the cylinder head cover. Refer to engine top side disassembly .  Remove the gaskets (1) and (2). Remove the pair control solenoid valve (3) along with the pair reed valve covers (4). Remove the pair reed valves (5) and cmp sensor (6). As ...

Exterior parts removal and installation
Side frame cover Removal Note the left and right side frame covers are installed symmetrically and therefore the removal/installation procedure for one side is the same as that for the other side. Remove the bolt (1).  Remove the side frame cover (2). ...

Rear wheel assembly construction
Rear sprocket nut Rear axle nut Brake disc bolt Clearance 60 Nm (6.0 Kgf-m, 43.0 Lbf-ft) 100 Nm (10 kgf-m, 72.5 Lbf-ft) 35 Nm (3.5 Kgf-m, 25.5 Lbf-ft) Apply grease. Apply thread lock to the thread part. ...

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