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Suzuki GSX-R 1000 Service Manual: Conrod crank pin bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Conrod crank pin bearing removal and installation

Refer to engine bottom side disassembly (page 1d- 49).

Refer to engine bottom side assembly .

Removal

Remove the conrod crank pin bearings (1).

Note

  •  do not remove the bearings (1) unless absolutely necessary.
  •  Make a note of where the bearings are removed from so that they can be reinstalled in their original positions.

 

Caution

when removing the bearings, be careful not to scratch the conrods and the bearings.

Suzuki GSX-R. Conrod crank pin bearing removal and installation


Installation

When installing the bearings into the conrod cap and conrod, be sure to install the tab a first, and then press in the other opposite side of the bearing.

Note

inspect and select the conrod crank pin bearing if necessary. Refer to conrod crank pin bearing inspection and selection .

Suzuki GSX-R. Conrod crank pin bearing removal and installation


Balancer shaft journal bearing inspection and selection
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any ...

Conrod and crankshaft inspection
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. ...

Other materials:

Stp sensor adjustment
Adjust the stp sensor in the following procedures:  remove the air cleaner box cover. Refer to air cleaner element removal and installation in section 1d . Disconnect the stva lead wire coupler (1). Insert the needle pointed probes to the stp sensor coupler (between y/w a ...

Fuses
The main fuse is located under the front seat. To access the fuse, remove the seat by referring to the seat lock and helmet holders. The fuses are located inside the left fairing. One 1 oa and one 15a spare fuses are provided inside the fuse box. They are designed to open when ...

Specifications
Specifications Note these specifications are subject to change without notice. Dimensions and dry mass Engine Drive train Chassis Electrical Capacities ...

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