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Suzuki GSX-R 1000 Service Manual: Cylinder head cover related parts inspection

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Cylinder head cover related parts inspection

Refer to engine top side disassembly .

Refer to engine top side assembly .

Refer to cylinder head cover disassembly and assembly .

Cylinder head cover

Clean and check the gasket grooves a and pair reed valve mating surfaces b of the cylinder head cover.

If there is anything unusual, replace the cylinder head cover with a new one.

Suzuki GSX-R. Cylinder head cover


Cmp sensor

Note

cmp sensor can be checked without removing it from the cylinder head cover.

Refer to dtc c11 (p0340): cmp sensor circuit malfunction in section 1a (page 1a- 29).

Pair reed valve

Inspect the pair reed valves for carbon deposit. If the carbon deposit is found, replace the reed valve with a new one.

Suzuki GSX-R. Pair reed valve


Cylinder head cover disassembly and assembly
Disassembly Remove the cylinder head cover. Refer to engine top side disassembly .  Remove the gaskets (1) and (2). Remove the pair control solenoid valve (3) along with the p ...

Camshaft inspection
Refer to engine top side disassembly . Refer to engine top side assembly . Camshaft identification The exhaust camshaft has the embossed letters ex and the intake camshaft has the embossed ...

Other materials:

Special tools and equipment
Special tool ...

Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to the specified torque. Tightening torque exhaust pipe bolt (a): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft) muf ...

Starter relay inspection
Inspect the starter relay in the following procedures:  remove the starter relay. Refer to starter relay removal and installation .  Apply 12 v to a and b terminals and check for continuity between the positive and negative terminals using the multi-circuit tester. If th ...

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