Suzuki GSX-R 1000 Service Manual: Cylinder head cover disassembly and assembly

Disassembly

1. Remove the cylinder head cover. Refer to “engine top side disassembly” .
2.  Remove the gaskets (1) and (2).

3. Remove the pair control solenoid valve (3) along with the pair reed valve covers (4).

4. Remove the pair reed valves (5) and cmp sensor (6).

Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

•  install the cmp sensor.

• Tighten the cmp sensor bolt (1) to the specified torque.

Tightening torque cmp sensor bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)

• Install the pair reed valves.
• Apply thread lock to the pair reed valve cover bolts (2) and tighten them to the specified torque.

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Tightening torque pair reed valve cover bolt (b): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)

• Fit new gaskets and install the cylinder head cover to the cylinder head. Refer to “engine top side assembly” .