Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Cylinder head cover disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Cylinder head cover disassembly and assembly

Disassembly

  1. Remove the cylinder head cover. Refer to engine top side disassembly .
  2.  Remove the gaskets (1) and (2).

Suzuki GSX-R. Disassembly


  1. Remove the pair control solenoid valve (3) along with the pair reed valve covers (4).

Suzuki GSX-R. Disassembly


  1. Remove the pair reed valves (5) and cmp sensor (6).

Suzuki GSX-R. Disassembly


Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

Note

when installing the cmp sensor, clean the sensor surface.

Tightening torque cmp sensor bolt (a): 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Assembly


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque pair reed valve cover bolt (b): 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Assembly


Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder ...

Cylinder head cover related parts inspection
Refer to engine top side disassembly . Refer to engine top side assembly . Refer to cylinder head cover disassembly and assembly . Cylinder head cover Clean and check the gasket grooves ...

Other materials:

General description
Combination meter system description This combination meter mainly consists of a stepping motor, lcd (liquid crystal display) and leds (light emitting diode). The tachometer pointer is driven by the stepping motor. The lcds indicate followings: speed, odo / trip 1 / trip 2 / fuel reserve ...

Radiator inspection and cleaning
Radiator hose inspection Refer to cooling system inspection in section 0b . Radiator inspection Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new one. If the fins are bent or dented, repair them by carefully straightening them with the blade of ...

Specifications
Service data Wattage unit: w Tightening torque specifications Note the specified tightening torque is described in the following. Rear lighting system construction  license plate light components  reflex reflector construction Reference: for the ...

2011-2019 Copyright www.suzukigsxr.org