Suzuki GSX-R 1000 Service Manual: Cylinder head cover disassembly and assembly
Disassembly
- Remove the cylinder head cover. Refer to “engine top side disassembly” .
- Remove the gaskets (1) and (2).
- Remove the pair control solenoid valve (3) along with the pair reed valve covers (4).
- Remove the pair reed valves (5) and cmp sensor (6).
Assembly
Assembly is in the reverse order of disassembly. Pay attention to the following points:
- install the cmp sensor.
| Note when installing the cmp sensor, clean the sensor surface. |
- Tighten the cmp sensor bolt (1) to the specified torque.
Tightening torque cmp sensor bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Install the pair reed valves.
- Apply thread lock to the pair reed valve cover bolts (2) and tighten them to the specified torque.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque pair reed valve cover bolt (b): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Fit new gaskets and install the cylinder head cover to the cylinder head. Refer to “engine top side assembly” .
Engine top side assembly
Assemble the engine top side in the reverse order of
disassembly. Pay attention to the following points:
Cylinder head
Install the dowel pins and a new cylinder head gasket
(1) to the cylinder ...
Cylinder head cover related parts
inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Refer to “cylinder head cover disassembly and assembly” .
Cylinder head cover
Clean and check the gasket grooves ...
Other materials:
Rear wheel assembly removal and installation
Removal
Loosen the axle nut (1).
Raise the rear wheel off the ground and support the
motorcycle with a jack or wooden block.
Caution
make sure that the motorcycle is supported
securely.
Remove the axle nut (1).
Loosen the left and right lock-nuts (2) an ...
Rear shock absorber disposal
Refer to “rear shock absorber removal and installation” .
The rear shock absorber unit contains high-pressure
nitrogen gas.
Mishandling can cause explosion.
Keep away from fire and heat. High gas
pressure caused by heat can cause an
explosion.
Release gas ...
Troubleshooting
This troubleshooting guide is provided
to help you find the cause of
some common complaints.
Caution
Failure to troubleshoot a problem
correctly can damage your
motorcycle. Improper repairs
or adjustments may damage
the motorcycle instead of fixing
it. Such damage may ...