Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Cylinder head cover disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Cylinder head cover disassembly and assembly

Disassembly

  1. Remove the cylinder head cover. Refer to engine top side disassembly .
  2.  Remove the gaskets (1) and (2).

Suzuki GSX-R. Disassembly


  1. Remove the pair control solenoid valve (3) along with the pair reed valve covers (4).

Suzuki GSX-R. Disassembly


  1. Remove the pair reed valves (5) and cmp sensor (6).

Suzuki GSX-R. Disassembly


Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

Note

when installing the cmp sensor, clean the sensor surface.

Tightening torque cmp sensor bolt (a): 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Assembly


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque pair reed valve cover bolt (b): 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Assembly


Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder ...

Cylinder head cover related parts inspection
Refer to engine top side disassembly . Refer to engine top side assembly . Refer to cylinder head cover disassembly and assembly . Cylinder head cover Clean and check the gasket grooves ...

Other materials:

Break-in
The first 800 km (500 miles) is the most important in the life of your motorcycle. Proper operation during this break-in period will help assure maximum life and performance from your new motorcycle. The following guidelines explain proper break-in procedures. Maximum engine speed recommen ...

Stopping and parking
Twist the throttle grip away from yourself to close the throttle completely.  Apply the front and rear brakes evenly and at the same time.  Downshift through the gears as road speed decreases.  Select neutral with the clutch lever squeezed toward the grip (disenga ...

Hazard switch inspection
Inspect the hazard switch in the following procedures:  remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the left handlebar switch coupler (1). (Yellow) Inspect the hazard switch for continuity with the tes ...

2011-2018 Copyright www.suzukigsxr.org