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Suzuki GSX-R 1000 Service Manual: Cylinder head cover disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Cylinder head cover disassembly and assembly

Disassembly

  1. Remove the cylinder head cover. Refer to “engine top side disassembly” .
  2.  Remove the gaskets (1) and (2).

Suzuki GSX-R. Disassembly


  1. Remove the pair control solenoid valve (3) along with the pair reed valve covers (4).

Suzuki GSX-R. Disassembly


  1. Remove the pair reed valves (5) and cmp sensor (6).

Suzuki GSX-R. Disassembly


Assembly

Assembly is in the reverse order of disassembly. Pay attention to the following points:

Note

when installing the cmp sensor, clean the sensor surface.

Tightening torque cmp sensor bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Assembly


: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Tightening torque pair reed valve cover bolt (b): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Assembly


Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder ...

Cylinder head cover related parts inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Refer to “cylinder head cover disassembly and assembly” . Cylinder head cover Clean and check the gasket grooves ...

Other materials:

Ckp sensor inspection
Refer to “electrical components location” in section 0a . Ckp sensor peak voltage Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Disconnect the ckp sensor coupler (1). Note be sure that all of the couplers are connect ...

Clutch cable removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the clutch cable from the clutch lever. Refer to “handlebar removal and installation” in section 6b .  Remove the clutch cable as shown in the throttle cable ro ...

Rear combination light removal and installation
Removal Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the clamps (1).  Disconnect the combination light coupler (2).  Remove the rear combination light assembly (3). Remove the combination light brack ...

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