Suzuki GSX-R 1000 Service Manual: Cylinder head cover disassembly and assembly
Disassembly
- Remove the cylinder head cover. Refer to “engine top side disassembly” .
- Remove the gaskets (1) and (2).
- Remove the pair control solenoid valve (3) along with the pair reed valve covers (4).
- Remove the pair reed valves (5) and cmp sensor (6).
Assembly
Assembly is in the reverse order of disassembly. Pay attention to the following points:
- install the cmp sensor.
| Note when installing the cmp sensor, clean the sensor surface. |
- Tighten the cmp sensor bolt (1) to the specified torque.
Tightening torque cmp sensor bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Install the pair reed valves.
- Apply thread lock to the pair reed valve cover bolts (2) and tighten them to the specified torque.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Tightening torque pair reed valve cover bolt (b): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
- Fit new gaskets and install the cylinder head cover to the cylinder head. Refer to “engine top side assembly” .
Engine top side assembly
Assemble the engine top side in the reverse order of
disassembly. Pay attention to the following points:
Cylinder head
Install the dowel pins and a new cylinder head gasket
(1) to the cylinder ...
Cylinder head cover related parts
inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Refer to “cylinder head cover disassembly and assembly” .
Cylinder head cover
Clean and check the gasket grooves ...
Other materials:
Precautions
Precautions for engine cooling system
You can be injured by boiling fluid or steam if you open the
radiator cap when the engine is hot.
After the engine cools, wrap a thick cloth around cap and carefully
remove the cap by turning it a
quarter turn to allow pr ...
Front wheel assembly construction
Brake disc bolt
Brake caliper mounting bolt
Front axle bolt
Front axle pinch bolt
Clearance
18 N·m (1.8 Kgf-m,
13.0 Lbf-ft)
39 N·m
(3.9 Kgf-m, 28.0 Lbf-ft)
100 N·m
(10 kgf-m, 72.5 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)
...
Specifications
Service data
Fi sensors
Tightening torque specifications
Reference: for the tightening torque of fastener not specified in this
section, refer to “tightening torque list” in section 0c . ...