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Suzuki GSX-R 1000 Service Manual: Air cleaner box removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Air cleaner box removal and installation

Removal

  1. Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).
  2.  Remove the air cleaner box cover. Refer to air cleaner element removal and installation .
  3.  Remove the air cleaner mounting bolt.

Suzuki GSX-R. Air cleaner box removal and installation


  1. Remove the air cleaner box bolt.

Suzuki GSX-R. Air cleaner box removal and installation


  1. Disconnect the iat sensor coupler (1), pcv hose (2) and pair hose (3).

Suzuki GSX-R. Air cleaner box removal and installation


  1. Disconnect isc hose (4) and iap sensor (5).
  2. Remove the air cleaner box.

Suzuki GSX-R. Air cleaner box removal and installation


Installation

Install the air cleaner box in the reverse order of removal. Pay attention to the following point:

Air cleaner element inspection and cleaning

Refer to air cleaner element inspection in section 0b .

Air cleaner element removal and installation
Removal Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).  Remove the air cleaner box cover (1). Remove the air cleaner ...

Throttle cable removal and installation
Removal Remove the air cleaner box. Refer to air cleaner box removal and installation .  Remove the right handlebar switch box. Refer to handlebar removal and installation in sect ...

Other materials:

DTC c14 (p0120-h/l): tp sensor circuit malfunction
Detected condition and possible cause Detected condition Possible cause C14 Output voltage is not within the following range. Difference between actual throttle opening and opening calculated by ecm is larger than specified value. 0.2 V ≤ Sensor ...

Side stand
An interlock switch is provided to cut off the ignition circuit when the side stand is down and the transmission is in any gear other than neutral. The side stand/ignition interlock switch works as follows:  if the side stand is down and the transmission is in gear, the engine ...

Rod guide case tightening torque
Tighten the rod guide case in the following procedures: measure the effective length l of the torque wrench. Calculate the reading torque on the torque wrench by use of the formula shown below. Special tool (a): 0994084710 (rod guide case wrench) T: reading torque on the torq ...

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