Suzuki GSX-R 1000 Service Manual: Air cleaner box removal and installation
Removal
- Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
- Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” .
- Remove the air cleaner mounting bolt.
- Remove the air cleaner box bolt.
- Disconnect the iat sensor coupler (1), pcv hose (2) and pair hose (3).
- Disconnect isc hose (4) and iap sensor (5).
- Remove the air cleaner box.
Installation
Install the air cleaner box in the reverse order of removal. Pay attention to the following point:
- route the hoses properly. Refer to “throttle body construction” .
- Tighten air cleaner box bolts in the ascending order.
Refer to “throttle body construction” .
Air cleaner element inspection and cleaning
Refer to “air cleaner element inspection” in section 0b .
Air cleaner element removal and installation
Removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the air cleaner box cover (1).
Remove the air cleaner ...
Throttle cable removal and installation
Removal
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” .
Remove the right handlebar switch box. Refer to “handlebar removal and
installation” in sect ...
Other materials:
Air valve removal and installation
Removal
Remove the wheel assembly. Refer to “front wheel assembly removal and
installation” and “rear wheel assembly removal and installation” .
Remove the tire. Refer to “tire removal and installation” .
Remove the air valve (1) from the wheel.
Installation
Install th ...
General precautions
Proper service and repair procedures are
important for the safety of the service
mechanic and the safety and reliability of
the motorcycle.
When 2 or more persons work together,
pay attention to the safety of each other.
When it is necessary to run the ...
Valve clearance inspection and adjustment
Inspect valve clearance
initially every 24 000 km (14 500 miles, 48 months)
Inspection
Valve clearance adjustment must be checked and
adjusted, a) at the time of periodic inspection, b) when
the valve mechanism is serviced, and c) when the
camshafts are removed for servicing.
Lift an ...