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Suzuki GSX-R 1000 Service Manual: Air cleaner box removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Air cleaner box removal and installation

Removal

  1. Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  2.  Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” .
  3.  Remove the air cleaner mounting bolt.

Suzuki GSX-R. Air cleaner box removal and installation


  1. Remove the air cleaner box bolt.

Suzuki GSX-R. Air cleaner box removal and installation


  1. Disconnect the iat sensor coupler (1), pcv hose (2) and pair hose (3).

Suzuki GSX-R. Air cleaner box removal and installation


  1. Disconnect isc hose (4) and iap sensor (5).
  2. Remove the air cleaner box.

Suzuki GSX-R. Air cleaner box removal and installation


Installation

Install the air cleaner box in the reverse order of removal. Pay attention to the following point:

Air cleaner element inspection and cleaning

Refer to “air cleaner element inspection” in section 0b .

Air cleaner element removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the air cleaner box cover (1). Remove the air cleaner ...

Throttle cable removal and installation
Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” .  Remove the right handlebar switch box. Refer to “handlebar removal and installation” in sect ...

Other materials:

Precautions
Precautions for engine electrical device Refer to “general precautions” in section 00 (page 00-1) and “precautions for electrical circuit service” in section 00 (page 00-2). Component location Engine electrical components location Refer to “electrical components location” in section 0a . Dia ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Throttle body components”  “engine bottom side assembly” Special tool ...

Fuel mesh filter inspection and cleaning
Inspect the fuel mesh filter in the following procedures:  remove the fuel mesh filter. Refer to “fuel pump disassembly and assembly” .  If the fuel mesh filter is clogged with foreign particles, it hinders smooth gasoline flow resulting in loss of engine power. Such a filter ...

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