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Suzuki GSX-R 1000 Service Manual: Air cleaner box removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Air cleaner box removal and installation

Removal

  1. Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  2.  Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” .
  3.  Remove the air cleaner mounting bolt.

Suzuki GSX-R. Air cleaner box removal and installation


  1. Remove the air cleaner box bolt.

Suzuki GSX-R. Air cleaner box removal and installation


  1. Disconnect the iat sensor coupler (1), pcv hose (2) and pair hose (3).

Suzuki GSX-R. Air cleaner box removal and installation


  1. Disconnect isc hose (4) and iap sensor (5).
  2. Remove the air cleaner box.

Suzuki GSX-R. Air cleaner box removal and installation


Installation

Install the air cleaner box in the reverse order of removal. Pay attention to the following point:

Air cleaner element inspection and cleaning

Refer to “air cleaner element inspection” in section 0b .

Air cleaner element removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the air cleaner box cover (1). Remove the air cleaner ...

Throttle cable removal and installation
Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” .  Remove the right handlebar switch box. Refer to “handlebar removal and installation” in sect ...

Other materials:

Air valve removal and installation
Removal Remove the wheel assembly. Refer to “front wheel assembly removal and installation”  and “rear wheel assembly removal and installation” .  Remove the tire. Refer to “tire removal and installation” . Remove the air valve (1) from the wheel. Installation Install th ...

General precautions
Proper service and repair procedures are important for the safety of the service mechanic and the safety and reliability of the motorcycle.  When 2 or more persons work together, pay attention to the safety of each other.  When it is necessary to run the ...

Valve clearance inspection and adjustment
Inspect valve clearance initially every 24 000 km (14 500 miles, 48 months) Inspection Valve clearance adjustment must be checked and adjusted, a) at the time of periodic inspection, b) when the valve mechanism is serviced, and c) when the camshafts are removed for servicing.  Lift an ...

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