Suzuki GSX-R 1000 Service Manual: Air cleaner box removal and installation
Removal
- Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
- Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” .
- Remove the air cleaner mounting bolt.
- Remove the air cleaner box bolt.
- Disconnect the iat sensor coupler (1), pcv hose (2) and pair hose (3).
- Disconnect isc hose (4) and iap sensor (5).
- Remove the air cleaner box.
Installation
Install the air cleaner box in the reverse order of removal. Pay attention to the following point:
- route the hoses properly. Refer to “throttle body construction” .
- Tighten air cleaner box bolts in the ascending order.
Refer to “throttle body construction” .
Air cleaner element inspection and cleaning
Refer to “air cleaner element inspection” in section 0b .
Air cleaner element removal and installation
Removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the air cleaner box cover (1).
Remove the air cleaner ...
Throttle cable removal and installation
Removal
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” .
Remove the right handlebar switch box. Refer to “handlebar removal and
installation” in sect ...
Other materials:
Front brake hose removal and installation
Removal
Drain brake fluid. Refer to “brake fluid replacement” .
2) Remove the front brake hoses as shown in the front brake hose routing
diagram. Refer to “front brake hose routing diagram” .
Installation
Caution
the seal washers should be replaced with the
new ones to pr ...
Cylinder inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Cylinder distortion
Check the gasket surface of the cylinder for distortion.
Use a straightedge and thickness gauge. Take clearance
readings at several places. If any reading exceeds the
service limit, replace t ...
Rear brake master cylinder components
Reservoir cap
Plate
Diaphragm
Reservoir tank
Reservoir hose
Brake hose
Brake hose union bolt
Brake hose connector
Master cylinder
Spring
Piston/cup set
Push rod
Dust boot
23 N·m (2.3 Kgf-m,
16.5 Lbf-ft)
10 N·m
...