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Suzuki GSX-R 1000 Service Manual: Air cleaner box removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Air cleaner box removal and installation

Removal

  1. Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  2.  Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” .
  3.  Remove the air cleaner mounting bolt.

Suzuki GSX-R. Air cleaner box removal and installation


  1. Remove the air cleaner box bolt.

Suzuki GSX-R. Air cleaner box removal and installation


  1. Disconnect the iat sensor coupler (1), pcv hose (2) and pair hose (3).

Suzuki GSX-R. Air cleaner box removal and installation


  1. Disconnect isc hose (4) and iap sensor (5).
  2. Remove the air cleaner box.

Suzuki GSX-R. Air cleaner box removal and installation


Installation

Install the air cleaner box in the reverse order of removal. Pay attention to the following point:

Air cleaner element inspection and cleaning

Refer to “air cleaner element inspection” in section 0b .

Air cleaner element removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the air cleaner box cover (1). Remove the air cleaner ...

Throttle cable removal and installation
Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” .  Remove the right handlebar switch box. Refer to “handlebar removal and installation” in sect ...

Other materials:

Engine stop switch inspection
Inspect the engine stop switch in the following procedures:  turn the ignition switch off.  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the right handlebar switch coupler (1). Inspect the engine stop ...

Spark plug inspection and cleaning
Inspect spark plug every 6 000 km (4 000 miles, 12 months) Heat range Remove the spark plugs. Refer to “ignition coil and spark plug removal and installation” in section 1h .  Check spark plug heat range by observing electrode color. If the electrode of the spark plug is wet appe ...

Precautions
Precautions for clutch system Refer to “general precautions” in section 00 (page 00-1). Schematic and routing diagram Clutch cable routing diagram Refer to “throttle cable routing diagram” in section 1d . Diagnostic information and procedures Clutch system symptom diagnosis ...

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