Refer to “transmission removal” and “transmission installation” .
Disassembly
| Caution identify the position of each removed part. Organize the parts in their respective groups (i.E., Drive or driven) so that they can be reinstalled in their original positions. |
Countershaft
Disassemble the countershaft as shown in the transmission construction. Refer to “transmission construction” .
Pay attention to the following points:
Special tool
: 09900–06104 (snap ring remover
(open
type))



Driveshaft
Assembly
| Note when reassembling the transmission gears, attention must be given to the locations and positions of washers and snap rings. The cross sectional view shows the correct position of the gears, bushings, washers and snap rings. Refer to “transmission construction” . |
Caution
|
Note
|
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)

|
Driveshaft


Countershaft
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))


Transmission construction
Transmission related parts inspectionRear wheel dust seal / bearing removal and installation
Removal
Remove the rear wheel assembly. Refer to “rear wheel assembly removal
and installation” .
Remove the rear sprocket mounting drum assembly
(1) from the rear wheel.
Remove the wheel dampers (2).
Remove the dust seal.
Special tool
(a): 09913–50121 (oil s ...
Precautions
Precautions for engine cooling system
You can be injured by boiling fluid or steam if you open the
radiator cap when the engine is hot.
After the engine cools, wrap a thick cloth around cap and carefully
remove the cap by turning it a
quarter turn to allow pr ...
Front footrest bracket construction
Footrest bracket bolt
Rear brake master cylinder mounting bolt
Footrest guard bolt
Footrest bracket no. 1 (Lh)
Footrest bracket no. 1 (Rh)
Footrest
Footrest holder
Rear brake pedal
Footrest bracket no. 2 (Lh)
Footrest bracket no. 2 (Rh)
Ban ...