Refer to “transmission removal” and “transmission installation” .
Disassembly
Caution identify the position of each removed part. Organize the parts in their respective groups (i.E., Drive or driven) so that they can be reinstalled in their original positions. |
Countershaft
Disassemble the countershaft as shown in the transmission construction. Refer to “transmission construction” .
Pay attention to the following points:
Special tool
: 09900–06104 (snap ring remover
(open
type))
Driveshaft
Assembly
Note when reassembling the transmission gears, attention must be given to the locations and positions of washers and snap rings. The cross sectional view shows the correct position of the gears, bushings, washers and snap rings. Refer to “transmission construction” . |
Caution
|
Note
|
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
|
Driveshaft
Countershaft
Special tool
(a): 09913–70210 (bearing
installing set (10
– 75 Ô))
Rear brake pedal adjustment
The rear brake pedal position
must be properly adjusted at all
times or the disk brake pads will
bear against the disk causing
damage to the pads and to the
disk surface. Adjust the brake
pedal posit~ on in the following
manner:
Loosen lock nut 1, and turn
the push rod 2 to locate t ...
Clutch cable removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal and installation” in section 6b .
Remove the clutch cable as shown in the throttle cable ro ...
Front fork components
Front fork cap
O-ring
Rebound damping force adjuster rod
Compression damping force adjuster rod
Piston rod nut
O-ring
Piston ring
Rod guide case
Spring
Piston rod
Spring collar b
Spring
Spring collar a
Slide bushing
Outer tu ...