Suzuki GSX-R 1000 Service Manual: Exhaust control system construction

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust control system construction

Suzuki GSX-R. Exhaust control system construction

Excv cable no. 1 (Cl)
Excv cable no. 2 (Op)
When
loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
5 N·m (0.5 Kgf-m, 3.5 Lbf-ft)
42 – 43 Mm (1.65 – 1.69 In)
60 – 61 Mm (2.36 – 2.40 In)
11 – 12 Mm (0.43 – 0.47 In)

Exhaust system components

Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler ...

Other materials:

Procedure for returning to service
Clean the entire motorcycle. Remove the oily rags from the air cleaner intake and muffler outlet. Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual. Remove the spark plugs. Turn the engine a few tim ...

Exterior parts removal and installation
Side frame cover Removal Note the left and right side frame covers are installed symmetrically and therefore the removal/installation procedure for one side is the same as that for the other side. Remove the bolt (1). Remove the side frame cover (2). ...

Fuel mesh filter inspection and cleaning
Inspect the fuel mesh filter in the following procedures: remove the fuel mesh filter. Refer to “fuel pump disassembly and assembly” . If the fuel mesh filter is clogged with foreign particles, it hinders smooth gasoline flow resulting in loss of engine power. Such a filter ...