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Suzuki GSX-R 1000 Service Manual: Exhaust control system construction

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust control system construction

Suzuki GSX-R. Exhaust control system construction


  1. Excv cable no. 1 (Cl)
  2. Excv cable no. 2 (Op)
  3. When
    loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.

  4. 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft)
  5. 42 – 43 Mm (1.65 – 1.69 In)
  6. 60 – 61 Mm (2.36 – 2.40 In)
  7. 11 – 12 Mm (0.43 – 0.47 In)
Repair instructions
...

Exhaust system components
Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler ...

Other materials:

Clutch parts inspection
Refer to “clutch removal”  and “clutch installation” . Clutch drive and driven plate Note wipe off the engine oil from the drive and driven plates with a clean rag. Measure the thickness of drive plates with a vernier calipers. If the drive plate thickness is found to have ...

Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. “Transmission components”  “gearshift lever construction”  “gearshift shaft / gearshift cam plate componen ...

Headlight
To replace the headlight bulbs, perform the following steps: Upper light bulb Remove the bolt 1 to lift the instrument panel 2. Turn the cap 3 counterclockwise and remove it. Unhook the bulb holder spring 4 and pull out the socket 5.  Pull off the bulb from ...

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