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Suzuki GSX-R 1000 Service Manual: Exhaust control system construction

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust control system construction

Suzuki GSX-R. Exhaust control system construction


  1. Excv cable no. 1 (Cl)
  2. Excv cable no. 2 (Op)
  3. When
    loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.

  4. 5 Nm (0.5 Kgf-m, 3.5 Lbf-ft)
  5. 42 43 Mm (1.65 1.69 In)
  6. 60 61 Mm (2.36 2.40 In)
  7. 11 12 Mm (0.43 0.47 In)
Repair instructions
...

Exhaust system components
Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler ...

Other materials:

Ignition coil and spark plug removal and installation
Removal The hot engine can burn you. Wait until the engine is cool enough to touch. Turn the ignition switch off.  Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the lead wire couplers (1). ...

Sprocket mounting drum dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .  Remove the rear sprocket mounting drum assembly (1). Refer to rear sprocket / rear sprocket mounting drum removal and installation (page 3a- 3). Remove the ...

Crankcase emission control system description
The engine is equipped with a pcv system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas in the engine is constantly drawn into the crankcase, which is returned to the combustion chamber through the pcv (breather) hose, air cleaner and throttle body. ...

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