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Suzuki GSX-R 1000 Service Manual: Exhaust control system construction

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust control system construction

Suzuki GSX-R. Exhaust control system construction


  1. Excv cable no. 1 (Cl)
  2. Excv cable no. 2 (Op)
  3. When
    loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.

  4. 5 Nm (0.5 Kgf-m, 3.5 Lbf-ft)
  5. 42 43 Mm (1.65 1.69 In)
  6. 60 61 Mm (2.36 2.40 In)
  7. 11 12 Mm (0.43 0.47 In)
Repair instructions
...

Exhaust system components
Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler ...

Other materials:

Engine coolant temperature indicator light inspection
Inspect the engine coolant temperature meter and indicator light (led) in the following procedures:  remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Disconnect the ect sensor coupler (1). Connect a variable resistor (2) ...

Cylinder inspection
Refer to engine top side disassembly . Refer to engine top side assembly . Cylinder distortion Check the gasket surface of the cylinder for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If any reading exceeds the service limit, replace t ...

Sprocket mounting drum dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .  Remove the rear sprocket mounting drum assembly (1). Refer to rear sprocket / rear sprocket mounting drum removal and installation (page 3a- 3). Remove the ...

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