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Suzuki GSX-R 1000 Service Manual: Exhaust control system construction

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust control system construction

Suzuki GSX-R. Exhaust control system construction


  1. Excv cable no. 1 (Cl)
  2. Excv cable no. 2 (Op)
  3. When
    loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.

  4. 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft)
  5. 42 – 43 Mm (1.65 – 1.69 In)
  6. 60 – 61 Mm (2.36 – 2.40 In)
  7. 11 – 12 Mm (0.43 – 0.47 In)
Repair instructions
...

Exhaust system components
Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler ...

Other materials:

Brake fluid replacement
Caution handle brake fluid with care: the fluid reacts chemically with paint, plastic, rubber materials, etc. Front brake Place the motorcycle on a level surface and keep the handlebars straight.  Remove the brake fluid reservoir cap and diaphragm.  Suck u ...

Open circuit check
Possible causes for the open circuit are as follows. As the cause can exist in the connector/coupler or terminal, they need to be checked carefully.  Loose connection of connector/coupler.  Poor contact of terminal (due to dirt, corrosion or rust, poor contact tension, entry of f ...

Oil pump inspection
Inspect the oil pump in the following procedures:  remove the oil pump. Refer to “oil pump removal and installation” .  Rotate the oil pump by hand and check that it moves smoothly. If it does not move smoothly, replace the oil pump assembly. Caution do not attempt t ...

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