Suzuki GSX-R 1000 Service Manual: Exhaust control system construction

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust control system construction

Suzuki GSX-R. Exhaust control system construction

Excv cable no. 1 (Cl)
Excv cable no. 2 (Op)
When
loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
5 N·m (0.5 Kgf-m, 3.5 Lbf-ft)
42 – 43 Mm (1.65 – 1.69 In)
60 – 61 Mm (2.36 – 2.40 In)
11 – 12 Mm (0.43 – 0.47 In)

Exhaust system components

Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler ...

Other materials:

Excva pulley inspection
Inspect the excva pulley in the following procedures: remove the excva pulley. Refer to “excv cable removal and installation” . Visually inspect the excva pulley for wear and damage. If there is anything unusual, replace the pulley with a new one. Install the pulle ...

Ignition coil and spark plug removal and installation
Removal The hot engine can burn you. Wait until the engine is cool enough to touch. Turn the ignition switch off. Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Disconnect the lead wire couplers (1). ...

Cam chain guide inspection
Inspect the cam chain guide in the following procedures: remove the cam chain guides. Refer to “cam chain guide / cam chain tensioner removal and installation” . Check the contacting surface of the cam chain guides. If it is worn or damaged, replace it with a new one. ...