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Suzuki GSX-R 1000 Service Manual: Exhaust control system construction

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust control system construction

Suzuki GSX-R. Exhaust control system construction


  1. Excv cable no. 1 (Cl)
  2. Excv cable no. 2 (Op)
  3. When
    loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.

  4. 5 Nm (0.5 Kgf-m, 3.5 Lbf-ft)
  5. 42 43 Mm (1.65 1.69 In)
  6. 60 61 Mm (2.36 2.40 In)
  7. 11 12 Mm (0.43 0.47 In)
Repair instructions
...

Exhaust system components
Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler ...

Other materials:

Cam chain guide / cam chain tensioner removal and installation
Removal Remove the cylinder head cover. Refer to engine top side disassembly .  Remove the cam chain guide no. 2 (1). Remove the cylinder head. Refer to engine top side disassembly  and engine bottom side disassembly .  Remove the starter clutch. Refer to s ...

Fi system troubleshooting
Customer complaint analysis Record details of the problem (failure, complaint) and how it occurred as described by the customer. For this purpose, use of such an inspection form such as following will facilitate collecting information to the point required for proper analysis and diagnosis. ...

Rear brake master cylinder assembly removal and installation
Refer to rear brake hose routing diagram (page 4a- 2). Removal Remove the right side frame cover. Refer to exterior parts removal and installation in section 9d .  Remove the rear brake fluid reservoir mounting bolt (1). Drain brake fluid. Refer to brake fluid replac ...

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