Suzuki GSX-R 1000 Service Manual: Repair instructions

Exhaust control system operation

The excs is operated by the signal supplied from the ecm. The open/close operation of the excv is performed by the excva which is controlled by the ecm by changing the current direction of the ac ...

Exhaust control system construction

Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get dam ...

Other materials:

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...

Rear wheel dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .  Remove the rear sprocket mounting drum assembly (1) from the rear wheel. Remove the wheel dampers (2). Remove the dust seal. Special tool (a): 09913–50121 (oil s ...

Ignition switch
The ignitionr switch has 4 positions: "Off" position All electrical circuits are cut off. The engine will not start. The key can be removed. "On" position The ignition circuit is completed and the engine can run. The headlight and taillight will automatically turn ...