Suzuki GSX-R 1000 Service Manual: Rear combination light removal and installation
Removal
- Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .
- Remove the clamps (1).
- Disconnect the combination light coupler (2).
- Remove the rear combination light assembly (3).
- Remove the combination light bracket (4).
Installation
Install the rear combination light in the reverse order of removal. Pay attention to the following point:
- tighten the combination light mounting bolts (1) to the specified torque.
| Note when reusing the removed bolts (1), apply a small quantity of the thread lock to them. |
Tightening torque rear combination light mounting bolt (a): 2.8 N·m (0.28 Kgf-m, 2.0 Lbf-ft)
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Rear combination light replacement
| Caution if led operation is abnormal, replace the rear combination light with a new one. |
Rear lighting system construction
License plate light assembly
Reflex reflector (e-03, 28, 33 only)
Clamp
: clamp the license plate light lead wire
so as not to be slack.
Rear combination light
...
License plate light components
License plate light bulb (12 v 5 w)
Lens cover
Lens
5
N·m (0.5 Kgf-m, 3.5 Lbf-ft)
...
Other materials:
Fastener removal and installation
Type a
Removal
Depress the head of fastener center piece (1).
Pull out the fastener (2).
Installation
Let the center piece stick out toward the head so that
the pawls “a” closes.
Insert the fastener into the installation hole.
Note
to prevent the pawl ...
Rear brake caliper removal and installation
Removal
Remove the rear wheel. Refer to “rear wheel assembly removal and
installation” in section 2d .
Drain brake fluid. Refer to “brake fluid replacement” in section 4a .
Remove the brake hose from the caliper by
removing the union bolt (1) and catch the brake fluid
in a ...
Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the
following procedures:
lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Inspect the crankcase breather (pcv) hose (1) for
wear and damage.
If it is worn or damaged ...