Suzuki GSX-R 1000 Service Manual: Rear combination light removal and installation
Removal
- Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .
- Remove the clamps (1).
- Disconnect the combination light coupler (2).
- Remove the rear combination light assembly (3).
- Remove the combination light bracket (4).
Installation
Install the rear combination light in the reverse order of removal. Pay attention to the following point:
- tighten the combination light mounting bolts (1) to the specified torque.
| Note when reusing the removed bolts (1), apply a small quantity of the thread lock to them. |
Tightening torque rear combination light mounting bolt (a): 2.8 N·m (0.28 Kgf-m, 2.0 Lbf-ft)
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Rear combination light replacement
| Caution if led operation is abnormal, replace the rear combination light with a new one. |
Rear lighting system construction
License plate light assembly
Reflex reflector (e-03, 28, 33 only)
Clamp
: clamp the license plate light lead wire
so as not to be slack.
Rear combination light
...
License plate light components
License plate light bulb (12 v 5 w)
Lens cover
Lens
5
N·m (0.5 Kgf-m, 3.5 Lbf-ft)
...
Other materials:
Tp reset
When replacing the throttle body assembly or tp sensor
with a new one or reinstalling the tp sensor, reset the
tp learned value in the following procedures:
Note
keep the throttle valves fully closed while
resetting the tp learned value.
Turn the ignition switch on.
...
Rear brake components
Rear brake caliper
Piston seal
Dust seal
Piston
Rear caliper bracket
Rear brake pad set
Rear brake disc
Brake pad spring
6
N·m (0.6 Kgf-m, 4.5 Lbf-ft)
27 N·m
(2.7 Kgf-m, 19.5 Lbf-ft)
12 N·m
(1.2 Kgf-m, 8.5 Lbf-ft)
17 N·m ...
Evap canister hose routing diagram (only
for e-33)
Evap system purge control solenoid valve
Surge hose
Purge hose
Fuel shut-off valve
Rear fender
Evap canister
Seat hook
White marking
Yellow marking
Up
Face the
clamp end downward
Face the
clamp end to the left
Pass the
...