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Suzuki GSX-R 1000 Service Manual: Rear combination light removal and installation

Suzuki GSX-R 1000 Service Manual / Body and accessories / Lighting systems / Repair instructions / Rear combination light removal and installation

Removal

  1. Remove the frame cover assembly. Refer to exterior parts removal and installation in section 9d .
  2.  Remove the clamps (1).
  3.  Disconnect the combination light coupler (2).
  4.  Remove the rear combination light assembly (3).

Suzuki GSX-R. Rear combination light removal and installation


  1. Remove the combination light bracket (4).

Suzuki GSX-R. Rear combination light removal and installation


Installation

Install the rear combination light in the reverse order of removal. Pay attention to the following point:

Note

when reusing the removed bolts (1), apply a small quantity of the thread lock to them.

Tightening torque rear combination light mounting bolt (a): 2.8 Nm (0.28 Kgf-m, 2.0 Lbf-ft)

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Rear combination light removal and installation


Rear combination light replacement

Caution

if led operation is abnormal, replace the rear combination light with a new one.

Rear lighting system construction
License plate light assembly Reflex reflector (e-03, 28, 33 only) Clamp : clamp the license plate light lead wire so as not to be slack. Rear combination light ...

License plate light components
License plate light bulb (12 v 5 w) Lens cover Lens 5 Nm (0.5 Kgf-m, 3.5 Lbf-ft) ...

Other materials:

Rear brake pad replacement
Remove the plug (1) and brake pad mounting pin (2). Remove the brake pads (3). Caution do not operate the brake pedal while the pads are removed. Clean up the caliper, especially around the caliper piston. Caution replace the brake pads as a s ...

Cam chain tensioner inspection
Inspect the cam chain tensioner in the following procedures:  remove the cam chain tensioner. Refer to cam chain guide / cam chain tensioner removal and installation .  Check the contacting surface of the cam chain tensioner. If it is worn or damaged, replace it with a new ...

Engine oil and filter change
Change the engine oil and oil filter at the scheduled times. The engine should always be warm when the oil is changed so the oil will drain easily. The procedure is as follows:  Place the motorcycle on the side stand. Remove the three screws of the right fairing 1. ...

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