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Suzuki GSX-R 1000 Service Manual: Rear combination light removal and installation

Suzuki GSX-R 1000 Service Manual / Body and accessories / Lighting systems / Repair instructions / Rear combination light removal and installation

Removal

  1. Remove the frame cover assembly. Refer to exterior parts removal and installation in section 9d .
  2.  Remove the clamps (1).
  3.  Disconnect the combination light coupler (2).
  4.  Remove the rear combination light assembly (3).

Suzuki GSX-R. Rear combination light removal and installation


  1. Remove the combination light bracket (4).

Suzuki GSX-R. Rear combination light removal and installation


Installation

Install the rear combination light in the reverse order of removal. Pay attention to the following point:

Note

when reusing the removed bolts (1), apply a small quantity of the thread lock to them.

Tightening torque rear combination light mounting bolt (a): 2.8 Nm (0.28 Kgf-m, 2.0 Lbf-ft)

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Rear combination light removal and installation


Rear combination light replacement

Caution

if led operation is abnormal, replace the rear combination light with a new one.

Rear lighting system construction
License plate light assembly Reflex reflector (e-03, 28, 33 only) Clamp : clamp the license plate light lead wire so as not to be slack. Rear combination light ...

License plate light components
License plate light bulb (12 v 5 w) Lens cover Lens 5 Nm (0.5 Kgf-m, 3.5 Lbf-ft) ...

Other materials:

Rear suspension assembly construction
Rear shock absorber mounting bolt (upper) Rear shock absorber mounting nut (lower) Cushion rod mounting nut (front) Cushion rod mounting nut (rear) Cushion lever mounting nut Swingarm pivot nut Swingarm pivot boss nut Swingarm pivot shaft Swingarm ...

Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper tension automatically.  Remove the cam chain tension adjuster. Refer to engine top side disassembly .  Holding the cam chain tension adjuster as shown in the figure, compress the plunger by turning the adjuster body unt ...

Oil cooler / oil cooler hose removal and installation
Refer to electrical components location in section 0a . Removal Turn the ignition switch off.  Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Drain engine oil. Refer to engine oil and filter replacement in section 0b . ...

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