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Suzuki GSX-R 1000 Service Manual: Rear combination light removal and installation

Suzuki GSX-R 1000 Service Manual / Body and accessories / Lighting systems / Repair instructions / Rear combination light removal and installation

Removal

  1. Remove the frame cover assembly. Refer to exterior parts removal and installation in section 9d .
  2.  Remove the clamps (1).
  3.  Disconnect the combination light coupler (2).
  4.  Remove the rear combination light assembly (3).

Suzuki GSX-R. Rear combination light removal and installation


  1. Remove the combination light bracket (4).

Suzuki GSX-R. Rear combination light removal and installation


Installation

Install the rear combination light in the reverse order of removal. Pay attention to the following point:

Note

when reusing the removed bolts (1), apply a small quantity of the thread lock to them.

Tightening torque rear combination light mounting bolt (a): 2.8 Nm (0.28 Kgf-m, 2.0 Lbf-ft)

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Rear combination light removal and installation


Rear combination light replacement

Caution

if led operation is abnormal, replace the rear combination light with a new one.

Rear lighting system construction
License plate light assembly Reflex reflector (e-03, 28, 33 only) Clamp : clamp the license plate light lead wire so as not to be slack. Rear combination light ...

License plate light components
License plate light bulb (12 v 5 w) Lens cover Lens 5 Nm (0.5 Kgf-m, 3.5 Lbf-ft) ...

Other materials:

Fastener removal and installation
Type a Removal Depress the head of fastener center piece (1).  Pull out the fastener (2). Installation Let the center piece stick out toward the head so that the pawls a closes. Insert the fastener into the installation hole. Note to prevent the pawl ...

Rear brake caliper removal and installation
Removal Remove the rear wheel. Refer to rear wheel assembly removal and installation in section 2d .  Drain brake fluid. Refer to brake fluid replacement in section 4a .  Remove the brake hose from the caliper by removing the union bolt (1) and catch the brake fluid in a ...

Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the following procedures:  lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g .  Inspect the crankcase breather (pcv) hose (1) for wear and damage. If it is worn or damaged ...

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