Suzuki GSX-R 1000 Service Manual: Rear combination light removal and installation
Removal
- Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .
- Remove the clamps (1).
- Disconnect the combination light coupler (2).
- Remove the rear combination light assembly (3).
- Remove the combination light bracket (4).
Installation
Install the rear combination light in the reverse order of removal. Pay attention to the following point:
- tighten the combination light mounting bolts (1) to the specified torque.
| Note when reusing the removed bolts (1), apply a small quantity of the thread lock to them. |
Tightening torque rear combination light mounting bolt (a): 2.8 N·m (0.28 Kgf-m, 2.0 Lbf-ft)
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Rear combination light replacement
| Caution if led operation is abnormal, replace the rear combination light with a new one. |
Rear lighting system construction
License plate light assembly
Reflex reflector (e-03, 28, 33 only)
Clamp
: clamp the license plate light lead wire
so as not to be slack.
Rear combination light
...
License plate light components
License plate light bulb (12 v 5 w)
Lens cover
Lens
5
N·m (0.5 Kgf-m, 3.5 Lbf-ft)
...
Other materials:
Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts
initially at 1 000 km (600 miles, 2 months) and every
12 000 km (7 500 miles, 24 months) thereafter
Check the exhaust pipe bolts and muffler bolts to the
specified torque.
Tightening torque
exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)
muf ...
Excva pulley inspection
Inspect the excva pulley in the following procedures:
remove the excva pulley. Refer to “excv cable removal and installation”
.
Visually inspect the excva pulley for wear and
damage. If there is anything unusual, replace the
pulley with a new one.
Install the pulle ...
Serial number location
You need to know the frame and
engine serial numbers to get title
documents for your motorcycle.
You also need these numbers to
help your dealer when you order
parts.
The frame number 1 is stamped
on the steering head as shown in
the illustration. The engine serial
number 2 Is stamped ...