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Suzuki GSX-R 1000 Service Manual: Excva pulley inspection

Inspect the excva pulley in the following procedures:

  1.  remove the excva pulley. Refer to “excv cable removal and installation” .
  2.  Visually inspect the excva pulley for wear and damage. If there is anything unusual, replace the pulley with a new one.

Suzuki GSX-R. Excva pulley inspection


  1. Install the pulley and excva. Refer to “excva removal and installation” .
Excva removal and installation
Removal Turn the ignition switch off.  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Connect the special tool (mode select swit ...

Excva adjustment
Inspect the excva operation and adjust it if necessary in the following steps: Step 1 Set the excva to the adjustment position. Refer to “excv cable removal and installation” (page 1k- 6). ...

Other materials:

General description
Engine coolant description Caution  use a high quality ethylene glycol base anti-freeze, mixed with distilled water. Do not mix an alcohol base anti-freeze and different brands of anti-freeze.  Do not put in more than 60% anti-freeze or less than 50%. (Refer ...

Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to the specified torque. Tightening torque exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft) muf ...

Oil cooler / oil cooler hose removal and installation
Refer to “electrical components location” in section 0a . Removal Turn the ignition switch off.  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Drain engine oil. Refer to “engine oil and filter replacement” in section 0b . ...

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