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Suzuki GSX-R 1000 Service Manual: Excva pulley inspection

Inspect the excva pulley in the following procedures:

  1.  remove the excva pulley. Refer to excv cable removal and installation .
  2.  Visually inspect the excva pulley for wear and damage. If there is anything unusual, replace the pulley with a new one.

Suzuki GSX-R. Excva pulley inspection


  1. Install the pulley and excva. Refer to excva removal and installation .
Excva removal and installation
Removal Turn the ignition switch off.  Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Connect the special tool (mode select swit ...

Excva adjustment
Inspect the excva operation and adjust it if necessary in the following steps: Step 1 Set the excva to the adjustment position. Refer to excv cable removal and installation (page 1k- 6). ...

Other materials:

Body frame construction
Frame Seat rail Seat rail bolt Collar Engine mounting thrust adjuster Engine mounting thrust adjuster lock-nut Engine mounting pinch bolt 50 Nm (5.0 Kgf-m, 36.0 Lbf-ft) 23 Nm (2.3 Kgf-m, 16.5 Lbf-ft) 45 Nm (4.5 Kgf-m, 32. ...

Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to the specified torque. Tightening torque exhaust pipe bolt (a): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft) muf ...

Camshaft inspection
Refer to engine top side disassembly . Refer to engine top side assembly . Camshaft identification The exhaust camshaft has the embossed letters ex and the intake camshaft has the embossed letters in. Cam wear Check the camshaft for wear or damage. Measure the cam height a w ...

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