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Suzuki GSX-R 1000 Service Manual: General description

Engine coolant description

Caution

  •  use a high quality ethylene glycol base anti-freeze, mixed with distilled water. Do not mix an alcohol base anti-freeze and different brands of anti-freeze.
  •  Do not put in more than 60% anti-freeze or less than 50%. (Refer to fig. 1 And 2.)

At the time of manufacture, the cooling system is filled with a 50:50 mixture of distilled water and ethylene glycol anti-freeze. This 50:50 mixture will provide the optimum corrosion protection and excellent heat protection, and will protect the cooling system from freezing at temperatures above 31 c (24 f).

If the vehicle is to be exposed to temperatures below 31 c (24 f), this mixing ratio should be increased up to 55% or 60% according to the figure.

Anti-freeze proportioning chart

Suzuki GSX-R. Anti-freeze proportioning chart


Fig. 1: Engine coolant density-freezing point curve

Suzuki GSX-R. Engine coolant density-freezing point curve


Fig. 2: Engine coolant density-boiling point curve

Suzuki GSX-R. Engine coolant density-boiling point curve


Precautions
Precautions for engine cooling system You can be injured by boiling fluid or steam if you open the radiator cap when the engine is hot. After the engine cools, wrap a t ...

Schematic and routing diagram
Cooling circuit diagram Water hose routing diagram Thermostat air bleeder hole Cushion O-ring Radiator heat guard : be careful not to damage the pawls when ...

Other materials:

Turn signal / side-stand relay inspection
Refer to electrical components location in section 0a . Note make sure that the battery is fully charged. Before removing the turn signal/side-stand relay, check the operation of the turn signal light. If the turn signal light does not illuminate, inspect the bulb, turn signa ...

Gearshift shaft oil seal / bearing removal and installation
Removal Remove the gearshift shaft. Refer to gearshift shaft / gearshift cam plate removal and installation .  Remove the gearshift shaft oil seal (1). Remove the bearings (2) and (3) with the special tools. Special tool (a): 0992120210 (bearing remover (12 mm)) ...

Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder. Caution use a new gasket to prevent gas leakage. Place the cylinder head ...

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