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Suzuki GSX-R 1000 Service Manual: General description

Engine coolant description

Caution

  •  use a high quality ethylene glycol base anti-freeze, mixed with distilled water. Do not mix an alcohol base anti-freeze and different brands of anti-freeze.
  •  Do not put in more than 60% anti-freeze or less than 50%. (Refer to fig. 1 And 2.)

At the time of manufacture, the cooling system is filled with a 50:50 mixture of distilled water and ethylene glycol anti-freeze. This 50:50 mixture will provide the optimum corrosion protection and excellent heat protection, and will protect the cooling system from freezing at temperatures above –31 °c (–24 °f).

If the vehicle is to be exposed to temperatures below – 31 °c (–24 °f), this mixing ratio should be increased up to 55% or 60% according to the figure.

Anti-freeze proportioning chart

Suzuki GSX-R. Anti-freeze proportioning chart


Fig. 1: Engine coolant density-freezing point curve

Suzuki GSX-R. Engine coolant density-freezing point curve


Fig. 2: Engine coolant density-boiling point curve

Suzuki GSX-R. Engine coolant density-boiling point curve


Precautions
Precautions for engine cooling system You can be injured by boiling fluid or steam if you open the radiator cap when the engine is hot. After the engine cools, wrap a t ...

Schematic and routing diagram
Cooling circuit diagram Water hose routing diagram Thermostat air bleeder hole Cushion O-ring Radiator heat guard : be careful not to damage the pawls when ...

Other materials:

Front suspension adjustment
After installing the front fork, adjust the spring pre-load and two kinds of damping force as follows: Adjust the left and right front forks to the same setting. Spring pre-load adjustment Turn the spring pre-load adjuster (1) counterclockwise fully. From that position (softe ...

License plate light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Remove the license plate light mounting nuts. Remove the lens cover (1) by removing the screws. Re ...

Crankshaft thrust clearance inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection With the crankshaft’s right-side and left-side thrust bearings inserted into the upper crankcase.  Measure the thrust clearance “a” between the leftside thrust bearing and ...

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