Suzuki GSX-R 1000 Service Manual: Precautions

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Precautions

Precautions for engine cooling system

You can be injured by boiling fluid or steam if you open the radiator cap when the engine is hot.

After the engine cools, wrap a thick cloth around cap and carefully remove the cap by turning it a quarter turn to allow pressure to escape and then turn the cap all the way off.
The engine must be cool before servicing the cooling system.
Coolant is harmful:

if it comes in contact with skin or eyes, flush with water.
If swallowed accidentally, induce vomiting and call physician immediately.
Keep it away from children.

Precautions for engine coolant

Refer to “engine coolant recommendation” in section 0a .

General description

Engine coolant description Caution use a high quality ethylene glycol base anti-freeze, mixed with distilled water. Do not mix an alcohol base anti-freeze and different b ...

Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Front suspension adjustment
After installing the front fork, adjust the spring pre-load and two kinds of damping force as follows: Adjust the left and right front forks to the same setting. Spring pre-load adjustment Turn the spring pre-load adjuster (1) counterclockwise fully. From that position (softe ...

Headlight removal and installation
Removal Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d . Remove the air intake pipes (1). Refer to “exterior parts removal and installation” in section 9d . Remove the wiring harness no. 2 (2) By disconnecting the couplers and ...