Suzuki GSX-R 1000 Service Manual: Precautions

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Precautions

Precautions for engine cooling system

You can be injured by boiling fluid or steam if you open the radiator cap when the engine is hot.

After the engine cools, wrap a thick cloth around cap and carefully remove the cap by turning it a quarter turn to allow pressure to escape and then turn the cap all the way off.
The engine must be cool before servicing the cooling system.
Coolant is harmful:

if it comes in contact with skin or eyes, flush with water.
If swallowed accidentally, induce vomiting and call physician immediately.
Keep it away from children.

Precautions for engine coolant

Refer to “engine coolant recommendation” in section 0a .

General description

Engine coolant description Caution use a high quality ethylene glycol base anti-freeze, mixed with distilled water. Do not mix an alcohol base anti-freeze and different b ...

Other materials:

Front brake caliper removal and installation
Note the right and left calipers are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Drain brake fluid. Refer to “brake fluid replacement” in section 4a . Remove the brake hose from the cali ...

Break-in procedures
During manufacture only the best possible materials are used and all machined parts are finished to a very high standard but it is still necessary to allow the moving parts to “break-in” before subjecting the engine to maximum stresses. The future performance and reliability of the engine depen ...

Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to “cushion rod removal and installation” . Remove the cushion rod bearing with the special tool. Special tool (a): 09921–20240 (bearing remover set) Installation Caution the removed bearings must be replaced with new on ...