Suzuki GSX-R 1000 Service Manual: Starter button inspection
Inspect the starter button in the following procedures:
- remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the right handlebar switch coupler (1).
- Inspect the starter button for continuity with the
tester.
If any abnormality is found, replace the right handle switch assembly with a new one. Refer to “handlebar removal and installation” in section 6b .
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication
continuity (
)
- After finishing the starter button inspection, reinstall the removed parts.
Starter clutch inspection
Refer to “starter clutch removal and installation” .
Starter clutch
Install the starter driven gear onto the starter clutch.
Turn the starter driven gear by hand to inspect the
starter ...
Specifications
Service data
Electrical
unit: mm
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Starter motor components”
Refer ...
Other materials:
Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts
initially at 1 000 km (600 miles, 2 months) and every
12 000 km (7 500 miles, 24 months) thereafter
Check the exhaust pipe bolts and muffler bolts to the
specified torque.
Tightening torque
exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)
muf ...
Front brake disc inspection
Brake disc thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect is found.
Special tool
(a): 09900–20205 (micrometer (0 –
25 mm))
Brake disc thickness
service ...
Side-stand construction
Frame
Side-stand bracket
Washer
Side-stand
50 N·m (5.0 Kgf-m,
36.0 Lbf-ft)
40 N·m
(4.0 Kgf-m, 29.0 Lbf-ft)
Apply grease to sliding
surface.
...