Suzuki GSX-R 1000 Service Manual: Precautions

Suzuki GSX-R 1000 Service Manual / Engine / Fuel system / Precautions

Keep away from fire or spark.
During disassembling, use care to minimize spillage of gasoline.
Spilled gasoline should be wiped off immediately.
Work in a well-ventilated area.
For e-33 models, drain fuel from the fuel tank before disconnecting the fuel feed hose to prevent fuel leakage.

Caution

to prevent the fuel system (fuel tank, fuel hose, etc.) From contamination with foreign particles, blind all openings.
After removing the throttle body, tape the cylinder intake section to prevent foreign particles from entering.

General description

Fuel injection system description Fuel system The fuel delivery system consists of the fuel tank (1), fuel pump (2), fuel filter (3), fuel feed hose (4), fuel delivery pipes (5) including fuel in ...

Other materials:

Combination meter removal and installation
Removal Remove the combination meter mounting bolt (1). Bushing Disconnect the coupler (2) and remove the combination meter assembly (3). Installation Install the combination meter in the reverse order of removal. Note fix the boot of ...

Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a . Remove the clutch components. Refer to “clutch removal” in section 5c . Remove the snap ring (1) and washer (2) from the gearshift shaft. Special tool : 09900–06 ...

Front brake components
Seal set Piston and seal set Brake pad spring Brake pad set Front brake disc 7.5 N·m (0.75 Kgf-m, 5.5 Lbf-ft) 15 N·m (1.5 Kgf-m, 11.0 Lbf-ft) 39 N·m (3.9 Kgf-m, 28.0 Lbf-ft) 18 N·m (1.8 Kgf-m, 13.0 Lbf-ft) Apply thread lo ...