Suzuki GSX-R 1000 Service Manual: Precautions

Suzuki GSX-R 1000 Service Manual / Engine / Fuel system / Precautions

Keep away from fire or spark.
During disassembling, use care to minimize spillage of gasoline.
Spilled gasoline should be wiped off immediately.
Work in a well-ventilated area.
For e-33 models, drain fuel from the fuel tank before disconnecting the fuel feed hose to prevent fuel leakage.

Caution

to prevent the fuel system (fuel tank, fuel hose, etc.) From contamination with foreign particles, blind all openings.
After removing the throttle body, tape the cylinder intake section to prevent foreign particles from entering.

General description

Fuel injection system description Fuel system The fuel delivery system consists of the fuel tank (1), fuel pump (2), fuel filter (3), fuel feed hose (4), fuel delivery pipes (5) including fuel in ...

Other materials:

Stp sensor removal and installation
Removal Remove the throttle body. Refer to “throttle body removal and installation” in section 1d (page 1d- 10). Remove the stp sensor (1) with the special tool. Special tool : 09930–11950 (torx wrench (5 mm)) Note prior to disassembly, mark the stp sensor’s origina ...

Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve Air screw Vacuum hose Evap system purge control solenoid valve For e-33 only 3.5 ...

Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a . Remove the clutch components. Refer to “clutch removal” in section 5c . Remove the snap ring (1) and washer (2) from the gearshift shaft. Special tool : 09900–06 ...