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Suzuki GSX-R 1000 Service Manual: Starter clutch inspection

Refer to “starter clutch removal and installation” .

Starter clutch

  1. Install the starter driven gear onto the starter clutch.
  2.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt for rotation, inspect the starter clutch or the starter clutch contacting surface on the starter driven gear for wear or damage.

    If they are found to be damaged, replace them with new ones.

Suzuki GSX-R. Starter clutch


Starter clutch bearing and starter driven gear

Inspect the starter clutch bearing and starter clutch contacting surface on the starter driven gear for wear and damage. If they are found to be damaged, replace them with new ones.

Suzuki GSX-R. Starter clutch bearing and starter driven gear


Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 ...

Starter button inspection
Inspect the starter button in the following procedures:  remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the right handle ...

Other materials:

DTC “c28” (p1655): secondary throttle valve actuator (stva) malfunction
Detected condition and possible cause Detected condition Possible cause The operation voltage does not reach the stva. Ecm does not receive communication signal from the stva. Stva can not operate properly or its motor locked Stva malfunction.   ...

Lower light bulb
Turn the socket 1 counterclockwise and remove it. Turn the socket 2 counterclockwise and remove it.  Remove the bulb 3 from the socket. Caution Oil from your skin may damage the headlight bulb or shorten its life. Grasp the new bulb with a c ...

Front wheel assembly removal and installation
Removal Remove the brake calipers, left and right. Caution do not operate the brake lever with the caliper removed. Loosen two axle pinch bolts (1) on the right front fork leg.  Remove the front axle bolt (2). Raise the front wheel off the ground a ...

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