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Suzuki GSX-R 1000 Service Manual: Starter clutch inspection

Refer to starter clutch removal and installation .

Starter clutch

  1. Install the starter driven gear onto the starter clutch.
  2.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt for rotation, inspect the starter clutch or the starter clutch contacting surface on the starter driven gear for wear or damage.

    If they are found to be damaged, replace them with new ones.

Suzuki GSX-R. Starter clutch


Starter clutch bearing and starter driven gear

Inspect the starter clutch bearing and starter clutch contacting surface on the starter driven gear for wear and damage. If they are found to be damaged, replace them with new ones.

Suzuki GSX-R. Starter clutch bearing and starter driven gear


Starter torque limiter inspection
Removal Remove the clutch cover. Refer to clutch removal in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 ...

Starter button inspection
Inspect the starter button in the following procedures:  remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the right handle ...

Other materials:

Regulated voltage inspection
Inspect the regulated voltage in the following procedures:  remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Start the engine and keep it running at 5 000 r/min with the dimmer switch turned hi position. Measure the dc vo ...

Turn signal / side-stand relay removal and installation
Removal Remove the frame cover. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the turn signal/side-stand relay (1). Installation Install the turn signal/side-stand relay in the reverse order of removal. ...

Rear wheel removal
Place the motorcycle on the side stand. Remove the cotter pin 1.  Remove the axle nut 2. Warning A hot muffler can burn you. The muffler will be hot enough to burn you for some time after stopping the engine. Wait until the muffler cools to avoid bur ...

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