Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Rear brake disc inspection

Brake disc thickness

Check the brake disc for damage or cracks and measure the thickness using the micrometer.

Replace the brake disc if the thickness is less than the service limit or if defect is found.

Special tool (a): 0990020205 (micrometer (0
25 mm))

Brake disc thickness service limit (rear): 4.5 Mm (0.18 In)

Suzuki GSX-R. Brake disc thickness


Brake disc runout

  1. Dismount the rear brake caliper. Refer to rear brake caliper removal and installation (page 4c- 3).
  2.  Measure the runout using the dial gauge.

    Replace the disc if the runout exceeds the service limit.

Special tool (a): 0990020607 (dial gauge)
: 0990020701 (dial gauge chuck)


Brake disc runout service limit: 0.30 Mm (0.012 In)

Suzuki GSX-R. Brake disc runout


  1. Remount the rear brake caliper. Refer to rear brake caliper removal and installation (page 4c- 3).
Rear brake disc removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .  Remove the rear brake disc. Installation Install the rear brake d ...

Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. Rear brake components Referenc ...

Other materials:

Pair reed valve removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g .  Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Remove the pair control solenoid valve (1) along with the ...

Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper tension automatically.  Remove the cam chain tension adjuster. Refer to engine top side disassembly .  Holding the cam chain tension adjuster as shown in the figure, compress the plunger by turning the adjuster body unt ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. Exhaust system components Special tool ...

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