Suzuki GSX-R 1000 Service Manual: Rear brake disc inspection

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake disc inspection

Brake disc thickness

Check the brake disc for damage or cracks and measure the thickness using the micrometer.

Replace the brake disc if the thickness is less than the service limit or if defect is found.

Special tool (a): 09900–20205 (micrometer (0 –
25 mm))

Brake disc thickness service limit (rear): 4.5 Mm (0.18 In)

Suzuki GSX-R. Brake disc thickness

Brake disc runout

Dismount the rear brake caliper. Refer to “rear brake caliper removal and installation” (page 4c- 3).
Measure the runout using the dial gauge.
Replace the disc if the runout exceeds the service limit.

Special tool (a): 09900–20607 (dial gauge)
: 09900–20701 (dial gauge chuck)

Brake disc runout service limit: 0.30 Mm (0.012 In)

Suzuki GSX-R. Brake disc runout

Remount the rear brake caliper. Refer to “rear brake caliper removal and installation” (page 4c- 3).

Rear brake disc removal and installation

Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d . Remove the rear brake disc. Installation Install the rear brake d ...

Specifications

Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear brake components” Referenc ...

Other materials:

Piston ring removal and installation
Removal Remove the piston. Refer to “engine bottom side disassembly” . Carefully spread the ring opening with your thumbs and then push up the opposite side of the 1st ring to remove it. Note do not expand the piston ring excessively since it is apt to be broken down. ...

Excva removal and installation
Removal Turn the ignition switch off. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Connect the special tool (mode select switch) to the dealer mode coupler. Refer to “self-diagnostic procedures” in section 1a . After tur ...

DTC “c46” (p1657-h/l or p1658): excv actuator circuit malfunction
Detected condition Possible cause C46 The operation signal does not reach the excv actuator. Excva position sensor voltage low or high 0.14 V ≤ Sensor voltage < 4.9 V (without the above range) excva can not operate properly. Excva ...