Suzuki GSX-R 1000 Service Manual: Rear brake disc inspection

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake disc inspection

Brake disc thickness

Check the brake disc for damage or cracks and measure the thickness using the micrometer.

Replace the brake disc if the thickness is less than the service limit or if defect is found.

Special tool (a): 09900–20205 (micrometer (0 –
25 mm))

Brake disc thickness service limit (rear): 4.5 Mm (0.18 In)

Suzuki GSX-R. Brake disc thickness

Brake disc runout

Dismount the rear brake caliper. Refer to “rear brake caliper removal and installation” (page 4c- 3).
Measure the runout using the dial gauge.
Replace the disc if the runout exceeds the service limit.

Special tool (a): 09900–20607 (dial gauge)
: 09900–20701 (dial gauge chuck)

Brake disc runout service limit: 0.30 Mm (0.012 In)

Suzuki GSX-R. Brake disc runout

Remount the rear brake caliper. Refer to “rear brake caliper removal and installation” (page 4c- 3).

Rear brake disc removal and installation

Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d . Remove the rear brake disc. Installation Install the rear brake d ...

Specifications

Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear brake components” Referenc ...

Other materials:

Countershaft gear / driveshaft gear disassembly and assembly
Refer to “transmission removal” and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups (i.E., Drive or driven) so that they can be reinstalled in their original positions. Counte ...

Engine bottom side disassembly
Note the crankcase must be separated to service the crankshaft and conrod. Remove the engine assembly from the frame. Refer to “engine assembly removal” . Remove the engine top side (1). Refer to “engine top side disassembly” . Crankcase breather (pcv) cover R ...

Clutch control system components
Push rod Clutch release camshaft Clutch release arm Clutch cable 1 N·m (0.1 Kgf-m, 0.7 Lbf-ft) 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 10 N·m (1.0 Kgf-m, 0.7 Lbf-ft) Apply grease Do not reuse. ...