Suzuki GSX-R 1000 Service Manual: Rear brake disc inspection

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake disc inspection

Brake disc thickness

Check the brake disc for damage or cracks and measure the thickness using the micrometer.

Replace the brake disc if the thickness is less than the service limit or if defect is found.

Special tool (a): 09900–20205 (micrometer (0 –
25 mm))

Brake disc thickness service limit (rear): 4.5 Mm (0.18 In)

Suzuki GSX-R. Brake disc thickness

Brake disc runout

Dismount the rear brake caliper. Refer to “rear brake caliper removal and installation” (page 4c- 3).
Measure the runout using the dial gauge.
Replace the disc if the runout exceeds the service limit.

Special tool (a): 09900–20607 (dial gauge)
: 09900–20701 (dial gauge chuck)

Brake disc runout service limit: 0.30 Mm (0.012 In)

Suzuki GSX-R. Brake disc runout

Remount the rear brake caliper. Refer to “rear brake caliper removal and installation” (page 4c- 3).

Rear brake disc removal and installation

Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d . Remove the rear brake disc. Installation Install the rear brake d ...

Specifications

Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear brake components” Referenc ...

Other materials:

Starter motor will not run
Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. Troubleshooting Step Action Yes No 1 Shift the transmission into neutral. Grasp the clutch lever, turn on the ignition switch ...

Rear shock absorber adjustment
After installing the rear suspension, adjust the spring pre-load and damping force as follows: Spring pre-load adjustment The set length 179.3 Mm (7.06 In) provides the maximum spring pre-load. The set length 189.3 Mm (7.45 In) provides the minimum spring pre-load. Std position 184.3 ...

Rear wheel components
Rear axel nut Collar Dust seal Bearing Retainer Rear sprocket Sprocket mounting drum Wheel damper Bearing Spacer Air valve Rear wheel Wheel balancer Rear tire Dust seal Collar Rear brake disc Rear axle 1 ...