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Suzuki GSX-R 1000 Service Manual: Rear brake disc inspection

Brake disc thickness

Check the brake disc for damage or cracks and measure the thickness using the micrometer.

Replace the brake disc if the thickness is less than the service limit or if defect is found.

Special tool (a): 09900–20205 (micrometer (0 –
25 mm))

Brake disc thickness service limit (rear): 4.5 Mm (0.18 In)

Suzuki GSX-R. Brake disc thickness


Brake disc runout

  1. Dismount the rear brake caliper. Refer to “rear brake caliper removal and installation” (page 4c- 3).
  2.  Measure the runout using the dial gauge.

    Replace the disc if the runout exceeds the service limit.

Special tool (a): 09900–20607 (dial gauge)
: 09900–20701 (dial gauge chuck)


Brake disc runout service limit: 0.30 Mm (0.012 In)

Suzuki GSX-R. Brake disc runout


  1. Remount the rear brake caliper. Refer to “rear brake caliper removal and installation” (page 4c- 3).
Rear brake disc removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .  Remove the rear brake disc. Installation Install the rear brake d ...

Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear brake components” Referenc ...

Other materials:

Front brake caliper disassembly and assembly
Refer to “front brake caliper removal and installation” . Note the right and left calipers are installed symmetrically and therefore the disassembly procedure for one side is the same as that for the other side. Disassembly Remove the brake pads (1) and spring from the ...

Ect sensor inspection
Refer to “dtc “c15” (p0115-h/l): ect sensor circuit malfunction” in section 1a . Inspect the ect sensor in the following procedures:  remove the ect sensor. Refer to “ect sensor removal and installation” .  Connect the ect sensor (1) to the circuit tester and place it in the o ...

Foreword
Motorcycling is one of the most exhilarating sports and to ensure your riding enjoyment, you should become thoroughly familiar with the information presented in this owner's manual before riding the motorcycle. The proper care and maintenance that your motorcycle requires is outlined in t ...

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