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Suzuki GSX-R 1000 Service Manual: Rear brake disc inspection

Brake disc thickness

Check the brake disc for damage or cracks and measure the thickness using the micrometer.

Replace the brake disc if the thickness is less than the service limit or if defect is found.

Special tool (a): 0990020205 (micrometer (0
25 mm))

Brake disc thickness service limit (rear): 4.5 Mm (0.18 In)

Suzuki GSX-R. Brake disc thickness


Brake disc runout

  1. Dismount the rear brake caliper. Refer to rear brake caliper removal and installation (page 4c- 3).
  2.  Measure the runout using the dial gauge.

    Replace the disc if the runout exceeds the service limit.

Special tool (a): 0990020607 (dial gauge)
: 0990020701 (dial gauge chuck)


Brake disc runout service limit: 0.30 Mm (0.012 In)

Suzuki GSX-R. Brake disc runout


  1. Remount the rear brake caliper. Refer to rear brake caliper removal and installation (page 4c- 3).
Rear brake disc removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .  Remove the rear brake disc. Installation Install the rear brake d ...

Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. Rear brake components Referenc ...

Other materials:

Rear brake light switch inspection and adjustment
Check the rear brake light switch so that the brake light will come on just before pressure is felt when the brake pedal is depressed. If the brake light switch adjustment is necessary, turn the adjuster nut (1) in or out while holding the brake pedal. Brake fluid level check Refer to bra ...

Fuel pressure inspection
Keep away from fire or spark. Spilled gasoline should be wiped off immediately. Work in a well-ventilated area. Inspect the fuel pressure in the following procedures:  lift and support the fuel tank. Refer to fuel tank removal and installati ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. Lubrication points Special tool ...

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