Suzuki GSX-R 1000 Service Manual: Rear brake disc inspection

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake disc inspection

Brake disc thickness

Check the brake disc for damage or cracks and measure the thickness using the micrometer.

Replace the brake disc if the thickness is less than the service limit or if defect is found.

Special tool (a): 09900–20205 (micrometer (0 –
25 mm))

Brake disc thickness service limit (rear): 4.5 Mm (0.18 In)

Suzuki GSX-R. Brake disc thickness

Brake disc runout

Dismount the rear brake caliper. Refer to “rear brake caliper removal and installation” (page 4c- 3).
Measure the runout using the dial gauge.
Replace the disc if the runout exceeds the service limit.

Special tool (a): 09900–20607 (dial gauge)
: 09900–20701 (dial gauge chuck)

Brake disc runout service limit: 0.30 Mm (0.012 In)

Suzuki GSX-R. Brake disc runout

Remount the rear brake caliper. Refer to “rear brake caliper removal and installation” (page 4c- 3).

Rear brake disc removal and installation

Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d . Remove the rear brake disc. Installation Install the rear brake d ...

Specifications

Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear brake components” Referenc ...

Other materials:

Helmet holders
This motorcycle has helmet holders underneath the rear seat. Hook your helmet on the helmet holder and lock the seat. Warning Riding with a helmet fastened to the helmet holder can interfere with rider control. Never carry a helmet fastened to the helmet holder. Fix the ...

Combination meter removal and installation
Removal Remove the combination meter mounting bolt (1). Bushing Disconnect the coupler (2) and remove the combination meter assembly (3). Installation Install the combination meter in the reverse order of removal. Note fix the boot of ...

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf-ft) 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) Apply grease to sliding surface Apply moly ...