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Suzuki GSX-R 1000 Service Manual: Rear brake disc removal and installation

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake disc removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
  2.  Remove the rear brake disc.

Suzuki GSX-R. Rear brake disc removal and installation


Installation

Install the rear brake disc in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
9900032130 (thread lock cement super 1360 or equivalent)

Tightening torque brake disc bolt (rear) (a): 35 nm (3.5 Kgf-m, 25.5 Lbf-ft)

Suzuki GSX-R. Rear brake disc removal and installation


Rear brake caliper parts inspection
Refer to rear brake caliper disassembly and assembly . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the ca ...

Rear brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect ...

Other materials:

Cmp sensor removal and installation
Removal Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Remove the pair control solenoid valve. Refer to pair control solenoid valve removal and installation in section 1b .  Disconnect the coupler (1) and remove the cmp se ...

Fuel level gauge inspection
Inspect the fuel level gauge in the following procedures:  remove the fuel pump. Refer to fuel pump disassembly and assembly in section 1g .  Measure the resistance at each fuel level gauge in float position. If the resistance is incorrect, replace fuel level gauge with a ne ...

Starter clutch inspection
Refer to starter clutch removal and installation . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt ...

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