Suzuki GSX-R 1000 Service Manual: Rear brake disc removal and installation
Removal
- Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
- Remove the rear brake disc.
Installation
Install the rear brake disc in the reverse order of removal. Pay attention to the following points:
- make sure that the brake disc is clean and free of any grease.
- Apply thread lock to the brake disc bolts (1) and tighten them to the specified torque.
: Thread lock cement
99000–32130
(thread lock cement super “1360” or
equivalent)
Tightening torque brake disc bolt (rear) (a): 35 n·m (3.5 Kgf-m, 25.5 Lbf-ft)
Rear brake caliper parts inspection
Refer to “rear brake caliper disassembly and assembly” .
Brake caliper cylinder
Inspect the brake caliper cylinder wall for nicks,
scratches or other damage. If any damage is found,
replace the ca ...
Rear brake disc inspection
Brake disc thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect ...
Other materials:
Front fork parts inspection
Refer to “front fork disassembly and assembly” .
Inner and outer tubes
Inspect the inner tube and outer tube for scratches
Slide bushing / guide bushing
Inspect the slide bushing and guide bushing for wear or
damage. If they are worn or damaged, replace them with
new ones. If they are not ...
Brake fluid replacement
Caution
handle brake fluid with care: the fluid reacts
chemically with paint, plastic, rubber
materials, etc.
Front brake
Place the motorcycle on a level surface and keep the
handlebars straight.
Remove the brake fluid reservoir cap and
diaphragm.
Suck u ...
Cushion rod removal and installation
Removal
Remove the right side cowling and side frame covers. Refer to “exterior
parts removal and installation” in section 9d .
Support the motorcycle with a jack to relieve load on
the cushion rod.
Remove the muffler chamber. Refer to “muffler / muffler chamber /
exhaust ...