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Suzuki GSX-R 1000 Service Manual: Rear brake disc removal and installation

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake disc removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
  2.  Remove the rear brake disc.

Suzuki GSX-R. Rear brake disc removal and installation


Installation

Install the rear brake disc in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
9900032130 (thread lock cement super 1360 or equivalent)

Tightening torque brake disc bolt (rear) (a): 35 nm (3.5 Kgf-m, 25.5 Lbf-ft)

Suzuki GSX-R. Rear brake disc removal and installation


Rear brake caliper parts inspection
Refer to rear brake caliper disassembly and assembly . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the ca ...

Rear brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect ...

Other materials:

Idle speed
Adjust the engine idle speed periodically on the engine at normal operating temperature. To adjust the idle speed:  Lift the fuel tank by referring to the air cleaner section.  Start the engine and warm it up by running at idling speed for 10 minutes in summer (where ambie ...

Rear shock absorber adjustment
After installing the rear suspension, adjust the spring pre-load and damping force as follows: Spring pre-load adjustment The set length 179.3 Mm (7.06 In) provides the maximum spring pre-load. The set length 189.3 Mm (7.45 In) provides the minimum spring pre-load. Std position 184.3 ...

Riding on hills
When climbing steep hills, the motorcycle may begin to slow down and show lack of power. At this point you should shift to a lower gear so that the engine will again be operating in its normal power range. Shift rapidly to prevent the motorcycle from losing momentum.  When ...

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