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Suzuki GSX-R 1000 Service Manual: Rear brake caliper parts inspection

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake caliper parts inspection

Refer to rear brake caliper disassembly and assembly .

Brake caliper cylinder

Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one.

Suzuki GSX-R. Brake caliper cylinder


Brake caliper piston

Inspect the brake caliper piston surface for any scratches or other damage. If any damage is found, replace the piston with a new one.

Suzuki GSX-R. Brake caliper piston


Brake caliper sliding pin

Inspect the brake caliper sliding pins for wear and other damage. If any damage is found, replace the sliding pin with a new one.

Suzuki GSX-R. Brake caliper sliding pin


Boot

Inspect the boots for damage and wear. If any defects are found, replace it with a new one.

Suzuki GSX-R. Boot


Brake pad spring

Inspect the brake pad spring for damage and excessive bend. If any defects are found, replace it with a new one.

Suzuki GSX-R. Brake pad spring


Rear brake caliper disassembly and assembly
Refer to rear brake caliper removal and installation . Disassembly Remove the pad spring (1) and rubber boot (2) from the caliper. Place a rag over the piston to prevent it from pop ...

Rear brake disc removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .  Remove the rear brake disc. Installation Install the rear brake d ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. Front fork components Special tool ...

Clutch cable removal and installation
Removal Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Disconnect the clutch cable from the clutch lever. Refer to handlebar removal and installation in section 6b .  Remove the clutch cable as shown in the throttle cable ro ...

Crankshaft journal bearing inspection and selection
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Inspection Inspect each upper and lower crankcase bearing for any damage. Set the crankshaft onto the upper crank case.  Install the plastigauge onto each crankshaft jour ...

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