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Suzuki GSX-R 1000 Service Manual: Rear brake caliper parts inspection

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake caliper parts inspection

Refer to rear brake caliper disassembly and assembly .

Brake caliper cylinder

Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one.

Suzuki GSX-R. Brake caliper cylinder


Brake caliper piston

Inspect the brake caliper piston surface for any scratches or other damage. If any damage is found, replace the piston with a new one.

Suzuki GSX-R. Brake caliper piston


Brake caliper sliding pin

Inspect the brake caliper sliding pins for wear and other damage. If any damage is found, replace the sliding pin with a new one.

Suzuki GSX-R. Brake caliper sliding pin


Boot

Inspect the boots for damage and wear. If any defects are found, replace it with a new one.

Suzuki GSX-R. Boot


Brake pad spring

Inspect the brake pad spring for damage and excessive bend. If any defects are found, replace it with a new one.

Suzuki GSX-R. Brake pad spring


Rear brake caliper disassembly and assembly
Refer to rear brake caliper removal and installation . Disassembly Remove the pad spring (1) and rubber boot (2) from the caliper. Place a rag over the piston to prevent it from pop ...

Rear brake disc removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .  Remove the rear brake disc. Installation Install the rear brake d ...

Other materials:

Valve seat repair
The valve seats (1) for both the intake and exhaust valves are machined to three different angles. The seat contact surface is cut at 45. Intake valve Exhaust valve Caution  the valve seat contact area must be inspected after e ...

Balancer shaft journal bearing removal and installation
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Removal Remove the balancer shaft journal bearings (1). Note  do not remove the bearings (1) unless absolutely necessary.  Make a note of where the bearings are r ...

Pair reed valve removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g .  Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Remove the pair control solenoid valve (1) along with the ...

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