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Suzuki GSX-R 1000 Service Manual: Starter torque limiter removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter torque limiter removal and installation

Removal

  1. Remove the clutch assembly. Refer to “clutch removal” in section 5c .
  2.  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3).

Suzuki GSX-R. Starter torque limiter removal and installation


Installation

Installation is in the reverse order of removal. Pay attention to the following point:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Starter torque limiter removal and installation


Side-stand / ignition interlock system parts inspection
Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the compon ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 ...

Other materials:

Crankshaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect each upper and lower crankcase bearing for any damage. Set the crankshaft onto the upper crank case.  Install the plastigauge onto each crankshaft jour ...

Isc valve preset and opening initialization
When removing or replacing the isc valve, set the isc valve to the following procedures:  turn the ignition switch on.  Set up the sds tool. (Refer to the sds operation manual for further details.)  Click the “active control”.  Click the “isc learned value reset” (1) ...

Side-stand construction
Frame Side-stand bracket Washer Side-stand 50 N·m (5.0 Kgf-m, 36.0 Lbf-ft) 40 N·m (4.0 Kgf-m, 29.0 Lbf-ft) Apply grease to sliding surface. ...

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