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Suzuki GSX-R 1000 Service Manual: Starter torque limiter removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter torque limiter removal and installation

Removal

  1. Remove the clutch assembly. Refer to “clutch removal” in section 5c .
  2.  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3).

Suzuki GSX-R. Starter torque limiter removal and installation


Installation

Installation is in the reverse order of removal. Pay attention to the following point:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Starter torque limiter removal and installation


Side-stand / ignition interlock system parts inspection
Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the compon ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 ...

Other materials:

Clutch removal
Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .  Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Disconnect the ckp sensor coupler (1). Remove the clutch cover (2). ...

Cam chain guide / cam chain tensioner removal and installation
Removal Remove the cylinder head cover. Refer to “engine top side disassembly” .  Remove the cam chain guide no. 2 (1). Remove the cylinder head. Refer to “engine top side disassembly”  and “engine bottom side disassembly” .  Remove the starter clutch. Refer to “s ...

Dtc “c36” (p1764), “c37” (p1765), “c38” (p1766) or “c39” (p1767): secondary fuel injector circuit malfunction
Detected condition and possible cause Detected condition Possible cause Some failure exists in the fuel injector signal in a high load, high revolution condition. Injector circuit open or short.  Injector malfunction.  Ecm malfunction. ...

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