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Suzuki GSX-R 1000 Service Manual: Starter torque limiter removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter torque limiter removal and installation

Removal

  1. Remove the clutch assembly. Refer to “clutch removal” in section 5c .
  2.  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3).

Suzuki GSX-R. Starter torque limiter removal and installation


Installation

Installation is in the reverse order of removal. Pay attention to the following point:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Starter torque limiter removal and installation


Side-stand / ignition interlock system parts inspection
Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the compon ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 ...

Other materials:

Front brake light switch inspection
Inspect the front brake light switch in the following procedures:  disconnect the front brake light switch coupler (1). Inspect the front brake light switch for continuity with the tester. If any abnormality is found, replace the front brake light switch with a new one. Re ...

Stv actuator removal and installation
Refer to “throttle body disassembly and assembly” in section 1d . Caution never remove the stva from the throttle body. Isc valve inspection Refer to “dtc “c40” (p0505 / p0506 / p0507): isc valve circuit malfunction” in section 1a . Isc valve removal and installation Refer t ...

Precautions
Precautions for suspension Refer to “general precautions” in section 00 (page 00-1). All suspensions, bolts and nuts are an important part in that it could affect the performance of vital parts. They must be tightened to the specified torque periodically and if the suspension ...

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