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Suzuki GSX-R 1000 Service Manual: Starter torque limiter removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter torque limiter removal and installation

Removal

  1. Remove the clutch assembly. Refer to “clutch removal” in section 5c .
  2.  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3).

Suzuki GSX-R. Starter torque limiter removal and installation


Installation

Installation is in the reverse order of removal. Pay attention to the following point:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Starter torque limiter removal and installation


Side-stand / ignition interlock system parts inspection
Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the compon ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 ...

Other materials:

Spark plug inspection and cleaning
Inspect spark plug every 6 000 km (4 000 miles, 12 months) Heat range Remove the spark plugs. Refer to “ignition coil and spark plug removal and installation” in section 1h .  Check spark plug heat range by observing electrode color. If the electrode of the spark plug is wet appe ...

Front wheel removal
Place the motorcycle on the side stand. Remove both brake calipers from the front forks by removing two mounting bolts 1 on each calipers. Note: never squeeze the front brake lever with the caliper removed. It is very difficult to force the pads back into the caliper asse ...

Rear wheel assembly construction
Rear sprocket nut Rear axle nut Brake disc bolt Clearance 60 N·m (6.0 Kgf-m, 43.0 Lbf-ft) 100 N·m (10 kgf-m, 72.5 Lbf-ft) 35 N·m (3.5 Kgf-m, 25.5 Lbf-ft) Apply grease. Apply thread lock to the thread part. ...

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