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Suzuki GSX-R 1000 Service Manual: Starter torque limiter removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter torque limiter removal and installation

Removal

  1. Remove the clutch assembly. Refer to “clutch removal” in section 5c .
  2.  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3).

Suzuki GSX-R. Starter torque limiter removal and installation


Installation

Installation is in the reverse order of removal. Pay attention to the following point:

M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Starter torque limiter removal and installation


Side-stand / ignition interlock system parts inspection
Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the compon ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 ...

Other materials:

Clutch removal
Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .  Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Disconnect the ckp sensor coupler (1). Remove the clutch cover (2). ...

Loading limit
Warning Overloading or improper loading can cause lose of motorcycle control and this may result in an accident. Follow loading limits and loading guidelines in this manual. Never exceed the g.V.W. (Gross vehicle weight) of this motorcycle. The g.V.W. Is the ...

Specifications
Service data Fi sensors Tightening torque specifications Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torque list” in section 0c . ...

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