Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the component with a new one.
Side-stand switch
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication diode test ( )
Note if the tester reads 1.4 V and below when the tester probes are not connected, replace its battery. |
Turn signal / side-stand relay
The turn signal/side-stand relay is composed of the turn signal relay, side-stand relay and diode.
Side-stand relay
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication continuity test ( )
Diode inspection
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication diode test ( )
Note if the multi circuit tester reads 1.4 V and below when the tester probes are not connected, replace its battery. |
Gear position switch
Caution when disconnecting and connecting the gear position switch coupler, make sure to turn off the ignition switch, or electronic parts may get damaged. |
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication continuity test ( )
Special tool
(a): 09900–25008 (multi circuit
tester set)
(b): 09900–25009 (needle-point
probe set)
Tester knob indication voltage ( )
Gear position switch voltage (except neutral position) 0.6 V and more ((+) p – (–) b/w)
Radiator reservoir tank removal and
installation
Removal
Remove the right side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the reservoir tank inlet hose (1) from the
reservoir tank (2) and drain the engine coolant.
Remove the reservoir tank (2).
Disconnect the reservoir tank ove ...
Clutch components
Clutch pressure plate
Clutch push piece
No. 1 Drive plate (8 pcs.)
No. 3 Driven plate (0 – 2 pcs.)
No. 1 Driven plate (5 – 7 pcs.)
No. 2 Driven plate (1 pc.)
No. 2 Drive plate (1 pc.)
Spring washer
Spring washer seat
Clutch sleeve hub
Seat ...
Crankshaft thrust clearance inspection and
selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
With the crankshaft’s right-side and left-side thrust
bearings inserted into the upper crankcase.
Measure the thrust clearance “a” between the leftside
thrust bearing and ...