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Suzuki GSX-R 1000 Service Manual: Side-stand / ignition interlock system parts inspection

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Side-stand / ignition interlock system parts inspection

Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the component with a new one.

Side-stand switch

  1. Turn the ignition switch off.
  2.  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  3.  Disconnect the side-stand switch coupler (1).

Suzuki GSX-R. Side-stand switch


  1. Measure the voltage between g and b/w lead wires.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication diode test ( )


Suzuki GSX-R. Side-stand switch


Note

if the tester reads 1.4 V and below when the tester probes are not connected, replace its battery.

Suzuki GSX-R. Side-stand switch


  1. Connect the side-stand switch coupler.
  2.  Install the removed parts.

Turn signal / side-stand relay

The turn signal/side-stand relay is composed of the turn signal relay, side-stand relay and diode.

Suzuki GSX-R. Turn signal / side-stand relay


Side-stand relay

  1. Remove the turn signal/side-stand relay. Refer to “turn signal / side-stand relay removal and installation” .
  2.  Check the insulation between “d” and “e” terminals using the multi-circuit tester.
  3.  Apply 12 v to terminals “d” and “c” ((+) to “d” and (– ) to “c”) and check the continuity between “d” and “e”. If there is no continuity, replace the turn signal/ side-stand relay with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Side-stand relay


  1. Install the turn signal/side-stand relay. Refer to “turn signal / side-stand relay removal and installation” .

Diode inspection

  1. Remove the turn signal/side-stand relay. Refer to “turn signal / side-stand relay removal and installation” .
  2.  Measure the voltage between the “a”, “b” and “c” terminals using the multi-circuit tester.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication diode test ( )


Suzuki GSX-R. Diode inspection


Suzuki GSX-R. Diode inspection


Note

if the multi circuit tester reads 1.4 V and below when the tester probes are not connected, replace its battery.

  1. Install the turn signal/side-stand relay. Refer to “turn signal / side-stand relay removal and installation” .

Gear position switch

  1. Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  2. Disconnect the gear position switch coupler (1).
Caution

when disconnecting and connecting the gear position switch coupler, make sure to turn off the ignition switch, or electronic parts may get damaged.

Suzuki GSX-R. Gear position switch


  1. Check the continuity between bl and b lead wires with the transmission in “neutral”.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Gear position switch


  1. Connect the gear position switch coupler to the wiring harness.
  2.  Insert the needle pointed probes to the lead wire coupler.
  3.  Turn the ignition switch on and side-stand to upright position.
  4.  Measure the voltage between p and b/w lead wires using the multi-circuit tester when shifting the gearshift lever from low to top.

Special tool (a): 09900–25008 (multi circuit
tester set) (b): 09900–25009 (needle-point
probe set)

Tester knob indication voltage ( )


Gear position switch voltage (except neutral position) 0.6 V and more ((+) p – (–) b/w)

Suzuki GSX-R. Gear position switch


  1. Turn the ignition switch off.
  2.  Install the removed parts.
Turn signal / side-stand relay removal and installation
Removal Turn the ignition switch off.  Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the turn signal/side-stand relay ...

Starter torque limiter removal and installation
Removal Remove the clutch assembly. Refer to “clutch removal” in section 5c .  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3). Installation Inst ...

Other materials:

Cam chain tensioner inspection
Inspect the cam chain tensioner in the following procedures:  remove the cam chain tensioner. Refer to “cam chain guide / cam chain tensioner removal and installation” .  Check the contacting surface of the cam chain tensioner. If it is worn or damaged, replace it with a new ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Transmission components”  “gearshift lever construction”  “gearshift shaft / gearshift cam plate components”  “gearshift shaft construction” Special to ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Exhaust system components” Special tool ...

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