Suzuki GSX-R 1000 Service Manual: Starter torque limiter inspection
Removal
- Remove the clutch cover. Refer to “clutch removal” in section 5c .
- Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3).
- Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6).
- Hold the starter clutch with the special tool and remove the starter clutch bolt.
| Caution make sure that the pawls of the special tool are inserted into the holes of the starter clutch. |
Special tool
(a): 09930–40113 (flywheel rotor
holder)
- Remove the ckp sensor rotor (7) and starter clutch assembly.
Installation
Installation is in the reverse order of removal. Pay attention to the following points:
- install the washer (1) to the crankshaft.
- When installing the starter clutch and ckp sensor rotor, align the wide spline tooth of them with that of crankshaft.
- Hold the starter clutch with the special tool and tighten the starter clutch bolt to the specified torque.
Special tool
(a): 09930–40113 (flywheel rotor
holder)
Tightening torque starter clutch bolt: 54 n·m (5.4 Kgf-m, 39.0 Lbf-ft)
- Apply molybdenum oil solution to the starter idle gear no. 2 Bearing, shaft and shaft hole.
M/o: molybdenum oil (molybdenum oil solution)
Starter torque limiter removal and
installation
Removal
Remove the clutch assembly. Refer to “clutch removal” in section 5c .
Remove the washer (1), starter idle gear no. 1 (2)
And starter torque limiter (3).
Installation
Inst ...
Starter clutch inspection
Refer to “starter clutch removal and installation” .
Starter clutch
Install the starter driven gear onto the starter clutch.
Turn the starter driven gear by hand to inspect the
starter ...
Other materials:
Throttle cable removal and installation
Removal
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” .
Remove the right handlebar switch box. Refer to “handlebar removal and
installation” in section 6b .
Remove the throttle cables as shown in the cable routing diagram. Refer
to “thro ...
Fuel
Your motorcycle requires premium
unleaded gasoline with a
minimum pump octane rating of
90 ((r+m)/2 method). In some
areas, the only fuels that are
available are oxygenated fuels.
Oxygenated fuels which meet the
minimum octane requirement and
the requirements described below
may be used i ...
General description
Combination meter system description
This combination meter mainly consists of a stepping motor, lcd (liquid
crystal display) and leds (light emitting
diode).
The tachometer pointer is driven by the stepping motor.
The lcds indicate followings:
speed, odo / trip 1 / trip 2 / fuel reserve ...