Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Starter torque limiter inspection

Removal

  1. Remove the clutch cover. Refer to clutch removal in section 5c .
  2.  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3).

Suzuki GSX-R. Starter torque limiter inspection


  1. Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6).

Suzuki GSX-R. Starter torque limiter inspection


  1. Hold the starter clutch with the special tool and remove the starter clutch bolt.
Caution

make sure that the pawls of the special tool are inserted into the holes of the starter clutch.

Special tool (a): 0993040113 (flywheel rotor
holder)

  1. Remove the ckp sensor rotor (7) and starter clutch assembly.

Suzuki GSX-R. Starter torque limiter inspection


Installation

Installation is in the reverse order of removal. Pay attention to the following points:

Suzuki GSX-R. Starter torque limiter inspection


Suzuki GSX-R. Starter torque limiter inspection


Special tool (a): 0993040113 (flywheel rotor
holder)

Tightening torque starter clutch bolt: 54 nm (5.4 Kgf-m, 39.0 Lbf-ft)

Suzuki GSX-R. Starter torque limiter inspection


M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Starter torque limiter inspection


Starter torque limiter removal and installation
Removal Remove the clutch assembly. Refer to clutch removal in section 5c .  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3). Installation Inst ...

Starter clutch inspection
Refer to starter clutch removal and installation . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter ...

Other materials:

Throttle body removal and installation
Removal Remove the side cowlings. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the air cleaner box. Refer to air cleaner box removal and installation .  Remove the clamps (1).  Disconnect the iap sensor (2) from the vacuum ...

Spring pre-load adjustment
To change the spring pre-load, turn the adjuster 1 clockwise or counterclockwise. Turning the adjuster clockwise will increase the spring pre-load. Turning the adjuster counterclockwise will decrease the spring pre-load. There are five grooved lines on the side of the adjuster 1 for re ...

Countershaft gear / driveshaft gear disassembly and assembly
Refer to transmission removal  and transmission installation . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups (i.E., Drive or driven) so that they can be reinstalled in their original positions. Counte ...

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