Suzuki GSX-R 1000 Service Manual: Starter torque limiter inspection
Removal
- Remove the clutch cover. Refer to “clutch removal” in section 5c .
- Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3).
- Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6).
- Hold the starter clutch with the special tool and remove the starter clutch bolt.
| Caution make sure that the pawls of the special tool are inserted into the holes of the starter clutch. |
Special tool
(a): 09930–40113 (flywheel rotor
holder)
- Remove the ckp sensor rotor (7) and starter clutch assembly.
Installation
Installation is in the reverse order of removal. Pay attention to the following points:
- install the washer (1) to the crankshaft.
- When installing the starter clutch and ckp sensor rotor, align the wide spline tooth of them with that of crankshaft.
- Hold the starter clutch with the special tool and tighten the starter clutch bolt to the specified torque.
Special tool
(a): 09930–40113 (flywheel rotor
holder)
Tightening torque starter clutch bolt: 54 n·m (5.4 Kgf-m, 39.0 Lbf-ft)
- Apply molybdenum oil solution to the starter idle gear no. 2 Bearing, shaft and shaft hole.
M/o: molybdenum oil (molybdenum oil solution)
Starter torque limiter removal and
installation
Removal
Remove the clutch assembly. Refer to “clutch removal” in section 5c .
Remove the washer (1), starter idle gear no. 1 (2)
And starter torque limiter (3).
Installation
Inst ...
Starter clutch inspection
Refer to “starter clutch removal and installation” .
Starter clutch
Install the starter driven gear onto the starter clutch.
Turn the starter driven gear by hand to inspect the
starter ...
Other materials:
Countershaft gear / driveshaft gear
disassembly and assembly
Refer to “transmission removal” and “transmission installation” .
Disassembly
Caution
identify the position of each removed part.
Organize the parts in their respective groups
(i.E., Drive or driven) so that they can be
reinstalled in their original positions.
Counte ...
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Clutch control system components” “clutch components”
Special tool
...
Foreword
This manual contains an introductory description on the suzuki gsx-r1000 and
procedures for its inspection/
service and overhaul of its main components.
Other information considered as generally known is not included.
Read the general information section to familiarize yourself with the mot ...