Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Starter torque limiter inspection

Removal

  1. Remove the clutch cover. Refer to clutch removal in section 5c .
  2.  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3).

Suzuki GSX-R. Starter torque limiter inspection


  1. Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6).

Suzuki GSX-R. Starter torque limiter inspection


  1. Hold the starter clutch with the special tool and remove the starter clutch bolt.
Caution

make sure that the pawls of the special tool are inserted into the holes of the starter clutch.

Special tool (a): 0993040113 (flywheel rotor
holder)

  1. Remove the ckp sensor rotor (7) and starter clutch assembly.

Suzuki GSX-R. Starter torque limiter inspection


Installation

Installation is in the reverse order of removal. Pay attention to the following points:

Suzuki GSX-R. Starter torque limiter inspection


Suzuki GSX-R. Starter torque limiter inspection


Special tool (a): 0993040113 (flywheel rotor
holder)

Tightening torque starter clutch bolt: 54 nm (5.4 Kgf-m, 39.0 Lbf-ft)

Suzuki GSX-R. Starter torque limiter inspection


M/o: molybdenum oil (molybdenum oil solution)

Suzuki GSX-R. Starter torque limiter inspection


Starter torque limiter removal and installation
Removal Remove the clutch assembly. Refer to clutch removal in section 5c .  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3). Installation Inst ...

Starter clutch inspection
Refer to starter clutch removal and installation . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter ...

Other materials:

Handlebar components
Throttle grip Grip rubber Right handlebar switch box Left handlebar switch box Right handlebar Left handlebar Handlebar expander Handlebar balancer Apply handle grip bond. 23 Nm (2.3 Kgf-m, 16.5 Lbf-ft) 5.5 Nm (0.55 Kgf-m, 4.0 L ...

Fuel tank construction
Fuel tank heat shield : aluminum film side should face the engine side. Fuel tank front cover Fuel tank front bracket Velcro fastenings : clean the adhesive surface before adhering the velcro fastenings. Insert to the bracket. Apply ...

Engine oil and filter replacement
Replace engine oil initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Replace oil filter initially at 1 000 km (600 miles, 2 months) and every 18 000 km (11 000 miles, 36 months) thereafter Oil should be changed while the engine is warm. Oil filt ...

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