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Suzuki GSX-R 1000 Service Manual: Exhaust system inspection

Inspect the exhaust pipe, muffler chamber and muffler connection for exhaust gas leakage and mounting condition. If any defect is found, replace the exhaust pipe, muffler chamber or muffler with a new one.

Check the exhaust pipe bolts, muffler connecting bolts and muffler mounting bolts are tightened to their specified torque. Refer to exhaust system components .

Muffler / muffler chamber / exhaust pipe removal and installation
Removal Loosen the muffler connecting bolts (1).  Remove the mufflers (2) by removing the mounting bolt and nut (3). Note support the muffler to prevent it from falling. ...

Specifications
Service data Fi sensors Tightening torque specifications Note the specified tightening torque is described in the following. Exhaust control system construction  exha ...

Other materials:

Camshaft inspection
Refer to engine top side disassembly . Refer to engine top side assembly . Camshaft identification The exhaust camshaft has the embossed letters ex and the intake camshaft has the embossed letters in. Cam wear Check the camshaft for wear or damage. Measure the cam height a w ...

Wheel / tire / air valve inspection and cleaning
Refer to tire removal and installation . Wheel Wipe the wheel clean and check for the following points:  distortion and crack  any flaws and scratches at the bead seating area.  Wheel rim runout. Refer to front wheel related parts inspection  and rear wheel rela ...

Engine assembly removal
Before taking the engine out of the frame, wash the engine using a steam cleaner. Engine removal is sequentially explained in the following steps:  remove the side cowlings. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the front seat. R ...

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