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Suzuki GSX-R 1000 Service Manual: Exhaust system components

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust system components

Suzuki GSX-R. Exhaust system components



  1. Exhaust pipe gasket
  2. Exhaust pipe assembly
  3. Ho2 sensor
  4. Connector : install the connector so that the chamfer side faces backward.
  5. Muffler chamber
  6. Muffler body
  7. Excv cable no. 1
  8. Excv cable no. 2

  9. When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
  10. 23
    N·m (2.3 Kgf-m, 16.5 Lbf-ft)
  11. 25 N·m
    (2.5 Kgf-m, 18.0 Lbf-ft)
  12. 10 N·m
    (1.0 Kgf-m, 7.0 Lbf-ft)
  13. 5.5 N·m
    (0.55 Kgf-m, 4.0 Lbf-ft)
  14. 5 N·m (0.5
    Kgf-m, 3.5 Lbf-ft)
  15. 30 N·m
    (3.0 Kgf-m, 21.5 Lbf-ft)

Apply muffler seal
Do not reuse.
Exhaust control system construction
Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get dam ...

Excv cable removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the left side cowling. Refer ...

Other materials:

Steering components
Steering stem head nut Steering stem upper bracket Steering stem lock-nut Washer Steering stem nut Dust seal cover Dust seal Steering stem upper bearing Steering stem lower bearing Lower seal Steering stem lower bracket Steering stem lo ...

Front fork removal and installation
Note the right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Remove the front wheel. Refer to “front wheel assembly removal and installation” in section 2d . ...

Engine bottom side assembly
Assemble the engine bottom side in the reverse order of disassembly. Pay attention to the following points: Note apply engine oil to each running and sliding part before reassembling. Breather oil return plate When installing the breather oil return plate (1), apply thread loc ...

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