Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Exhaust system components

Suzuki GSX-R. Exhaust system components



  1. Exhaust pipe gasket
  2. Exhaust pipe assembly
  3. Ho2 sensor
  4. Connector : install the connector so that the chamfer side faces backward.
  5. Muffler chamber
  6. Muffler body
  7. Excv cable no. 1
  8. Excv cable no. 2

  9. When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
  10. 23
    Nm (2.3 Kgf-m, 16.5 Lbf-ft)
  11. 25 Nm
    (2.5 Kgf-m, 18.0 Lbf-ft)
  12. 10 Nm
    (1.0 Kgf-m, 7.0 Lbf-ft)
  13. 5.5 Nm
    (0.55 Kgf-m, 4.0 Lbf-ft)
  14. 5 Nm (0.5
    Kgf-m, 3.5 Lbf-ft)
  15. 30 Nm
    (3.0 Kgf-m, 21.5 Lbf-ft)

Apply muffler seal
Do not reuse.

Exhaust control system construction
Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get dam ...

Excv cable removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the left side cowling. Refer ...

Other materials:

Cam chain guide / cam chain tensioner removal and installation
Removal Remove the cylinder head cover. Refer to engine top side disassembly .  Remove the cam chain guide no. 2 (1). Remove the cylinder head. Refer to engine top side disassembly  and engine bottom side disassembly .  Remove the starter clutch. Refer to s ...

Starter relay removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Disconnect the battery () lead wire (1) from the battery.  Remove the starter relay cover (2) and disconnect the starter rel ...

Ignition switch inspection
Inspect the ignition switch in the following procedures:  remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the ignition switch lead wire coupler (1). Inspect the ignition switch for continuity with a tester. If ...

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