Suzuki GSX-R 1000 Service Manual: Exhaust system components

Suzuki GSX-R 1000 Service Manual / Engine / Exhaust system / Repair instructions / Exhaust system components

Suzuki GSX-R. Exhaust system components

Exhaust pipe gasket
Exhaust pipe assembly
Ho2 sensor
Connector : install the connector so that the chamfer side faces backward.
Muffler chamber
Muffler body
Excv cable no. 1
Excv cable no. 2
When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
23
N·m (2.3 Kgf-m, 16.5 Lbf-ft)
25 N·m
(2.5 Kgf-m, 18.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
5.5 N·m
(0.55 Kgf-m, 4.0 Lbf-ft)
5 N·m (0.5
Kgf-m, 3.5 Lbf-ft)
30 N·m
(3.0 Kgf-m, 21.5 Lbf-ft)

Apply muffler seal
Do not reuse.

Exhaust control system construction

Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get dam ...

Excv cable removal and installation

Removal Turn the ignition switch off. Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the left side cowling. Refer ...

Other materials:

Schematic and routing diagram
Cooling circuit diagram Water hose routing diagram Thermostat air bleeder hole Cushion O-ring Radiator heat guard : be careful not to damage the pawls when removing. Yellow marking White marking Clamp end should face downward ...

Handlebar components
Throttle grip Grip rubber Right handlebar switch box Left handlebar switch box Right handlebar Left handlebar Handlebar expander Handlebar balancer Apply handle grip bond. 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) 5.5 N·m (0.55 Kgf-m, 4.0 L ...

Balancer shaft disassembly and assembly
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Disassembly Remove the balancer shaft. Refer to “engine bottom side disassembly” . Remove the washers, balancer gear and dampers from the shaft. Assembly Assembly is in the re ...