Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Exhaust system components

Suzuki GSX-R. Exhaust system components



  1. Exhaust pipe gasket
  2. Exhaust pipe assembly
  3. Ho2 sensor
  4. Connector : install the connector so that the chamfer side faces backward.
  5. Muffler chamber
  6. Muffler body
  7. Excv cable no. 1
  8. Excv cable no. 2

  9. When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged.
  10. 23
    N·m (2.3 Kgf-m, 16.5 Lbf-ft)
  11. 25 N·m
    (2.5 Kgf-m, 18.0 Lbf-ft)
  12. 10 N·m
    (1.0 Kgf-m, 7.0 Lbf-ft)
  13. 5.5 N·m
    (0.55 Kgf-m, 4.0 Lbf-ft)
  14. 5 N·m (0.5
    Kgf-m, 3.5 Lbf-ft)
  15. 30 N·m
    (3.0 Kgf-m, 21.5 Lbf-ft)

Apply muffler seal
Do not reuse.

Exhaust control system construction
Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get dam ...

Excv cable removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the left side cowling. Refer ...

Other materials:

Clutch control system components
Push rod Clutch release camshaft Clutch release arm Clutch cable 1 N·m (0.1 Kgf-m, 0.7 Lbf-ft) 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 10 N·m (1.0 Kgf-m, 0.7 Lbf-ft) Apply grease Do not reuse. ...

Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to the specified torque. Tightening torque exhaust pipe bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft) muf ...

Cam chain tensioner inspection
Inspect the cam chain tensioner in the following procedures:  remove the cam chain tensioner. Refer to “cam chain guide / cam chain tensioner removal and installation” .  Check the contacting surface of the cam chain tensioner. If it is worn or damaged, replace it with a new ...

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