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Suzuki GSX-R 1000 Service Manual: Rear wheel related parts inspection

Refer to “rear wheel assembly removal and installation” .

Tire

Refer to “tire inspection” in section 0b .

Rear brake disc

Refer to “rear brake disc inspection” in section 4c .

Wheel damper

Refer to “drive chain related parts inspection” in section 3a .

Sprocket

Refer to “drive chain related components” in section 3a .

Dust seal

Inspect the dust seal lip for wear or damage. If any defects is found, replace the dust seal with a new one.

Refer to “rear wheel dust seal / bearing removal and installation” .

Suzuki GSX-R. Dust seal


Wheel axle

Using a dial gauge, check the wheel axle for runout, if the runout exceeds the limit, replace the axle shaft.

Wheel axle runout service limit: 0.25 Mm (0.010 In)

Special tool (a): 09900–20607 (dial gauge)
(b): 09900–20701 (dial gauge
chuck) (c): 09900–21304 (v blocks)


Suzuki GSX-R. Wheel axle


Wheel

  1. Remove the rear brake pads. Refer to “rear brake pad replacement” in section 4c .
  2.  Make sure that the wheel runout checked as shown in the figure does not exceed the service limit. An excessive runout is usually due to worn or loosened wheel bearings and can be reduced by replacing the bearings. If bearing replacement fails to reduce the runout, replace the wheel.

Wheel rim runout service limit (axial and radial): 2.0 Mm (0.08 In)

Suzuki GSX-R. Wheel


  1. Install the rear brake pads. Refer to “rear brake pad replacement” in section 4c .

Bearing

Inspect the play of the wheel bearings by hand while they are in the wheel. Rotate the inner race by hand to inspect for abnormal noise and smooth rotation. Replace the bearing if there is anything unusual. Refer to “rear wheel dust seal / bearing removal and installation” .

Suzuki GSX-R. Bearing


Rear wheel assembly removal and installation
Removal Loosen the axle nut (1).  Raise the rear wheel off the ground and support the motorcycle with a jack or wooden block. Caution make sure that the motorcycle is support ...

Rear wheel dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .  Remove the rear sprocket mounting drum assembly (1) from the rear wheel. Re ...

Other materials:

Battery visual inspection
Inspect the battery in the following procedures:  remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Visually inspect the surface of the battery container. If any signs of cracking or electrolyte leakage from the sides of th ...

Air bleeding from brake fluid circuit
Air trapped in the brake fluid circuit acts like a cushion to absorb a large proportion of the pressure developed by the master cylinder and thus interferes with the full braking performance of the brake caliper. The presence of air is indicated by “sponginess” of the brake lever and also by la ...

Precautions
Precautions for engine cooling system You can be injured by boiling fluid or steam if you open the radiator cap when the engine is hot. After the engine cools, wrap a thick cloth around cap and carefully remove the cap by turning it a quarter turn to allow pr ...

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