Suzuki GSX-R 1000 Service Manual: Rear wheel dust seal / bearing removal and installation
Removal
- Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .
- Remove the rear sprocket mounting drum assembly (1) from the rear wheel.
- Remove the wheel dampers (2).
- Remove the dust seal.
Special tool
(a): 09913–50121 (oil seal
remover)
- Remove the bearings on both sides using the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
- Remove the spacer (3).
Installation
| Caution the removed dust seal and bearings must be replaced with new ones. |
- Apply grease to the wheel bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tools.
Special tool
(a): 09941–34513 (bearing
installer)
(b): 09924–84510 (bearing
installer set)
| Caution the sealed cover of the bearing must face outside. |
|
- Install new dust seal with the special tool.
Special tool
(c): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Install the rear sprocket mounting drum assembly (2).
- Apply grease to the lip of dust seals.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .
Rear wheel related parts inspection
Refer to “rear wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Rear brake disc
Refer to “rear brake disc inspection” in section 4c .
Wheel damper
...
Tire removal and installation
Removal
The most critical factor of a tubeless tire is the seal
between the wheel rim and the tire bead. For this
reason, it is recommended to use a tire changer that can
satisfy this sealing requ ...
Other materials:
Location of labels
Read and follow all of the warnings
labeled on your motorcycle.
Make sure you understand all of
the labels. Keep the labels on
your motorcycle. Do not remove
them for any reason.
1
Warning
Keep windshield clean at all times.
Clean only with a soh cloth and warm
...
Engine assembly installation
Install the engine in the reverse order of engine removal.
Pay attention to the following points:
before installing the engine, install the collars (1).
Before installing the engine, install the engine
mounting thrust adjusters (2).
Gradually raise the rear side of ...
Ignition switch
The ignitionr switch has 4 positions:
"Off" position
All electrical circuits are cut off.
The engine will not start. The key
can be removed.
"On" position
The ignition circuit is completed
and the engine can run. The
headlight and taillight will automatically
turn ...