Suzuki GSX-R 1000 Service Manual: Rear wheel dust seal / bearing removal and installation
Removal
- Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .
- Remove the rear sprocket mounting drum assembly (1) from the rear wheel.
- Remove the wheel dampers (2).
- Remove the dust seal.
Special tool
(a): 09913–50121 (oil seal
remover)
- Remove the bearings on both sides using the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
- Remove the spacer (3).
Installation
| Caution the removed dust seal and bearings must be replaced with new ones. |
- Apply grease to the wheel bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tools.
Special tool
(a): 09941–34513 (bearing
installer)
(b): 09924–84510 (bearing
installer set)
| Caution the sealed cover of the bearing must face outside. |
|
- Install new dust seal with the special tool.
Special tool
(c): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Install the rear sprocket mounting drum assembly (2).
- Apply grease to the lip of dust seals.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .
Rear wheel related parts inspection
Refer to “rear wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Rear brake disc
Refer to “rear brake disc inspection” in section 4c .
Wheel damper
...
Tire removal and installation
Removal
The most critical factor of a tubeless tire is the seal
between the wheel rim and the tire bead. For this
reason, it is recommended to use a tire changer that can
satisfy this sealing requ ...
Other materials:
Battery current leakage inspection
Inspect the battery current leakage in the following
procedures:
turn the ignition switch off.
Remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Disconnect the battery (–) lead wire.
Measure the current betwee ...
Front brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit
line “a” on the pads. When the wear exceeds the grooved limit line, replace the
pads with new ones. Refer to “front brake pad replacement” .
Caution
replace the brake pad as a set, otherwise
braking perform ...
Battery charging
Initial charging
filling electrolyte
Note
when filling electrolyte, the battery must be
removed from the vehicle and must be put on
the level ground.
Remove the aluminum tape (1) which seals the
battery filler holes “a”.
Remove the caps (2) from the electrolyte ...