Suzuki GSX-R 1000 Service Manual: Rear wheel dust seal / bearing removal and installation
Removal
- Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .
- Remove the rear sprocket mounting drum assembly (1) from the rear wheel.
- Remove the wheel dampers (2).
- Remove the dust seal.
Special tool
(a): 09913–50121 (oil seal
remover)
- Remove the bearings on both sides using the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
- Remove the spacer (3).
Installation
| Caution the removed dust seal and bearings must be replaced with new ones. |
- Apply grease to the wheel bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tools.
Special tool
(a): 09941–34513 (bearing
installer)
(b): 09924–84510 (bearing
installer set)
| Caution the sealed cover of the bearing must face outside. |
|
- Install new dust seal with the special tool.
Special tool
(c): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Install the rear sprocket mounting drum assembly (2).
- Apply grease to the lip of dust seals.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .
Rear wheel related parts inspection
Refer to “rear wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Rear brake disc
Refer to “rear brake disc inspection” in section 4c .
Wheel damper
...
Tire removal and installation
Removal
The most critical factor of a tubeless tire is the seal
between the wheel rim and the tire bead. For this
reason, it is recommended to use a tire changer that can
satisfy this sealing requ ...
Other materials:
Brake system inspection
Inspect brake system
initially at 1 000 km (600 miles, 2 months) and every
6 000 km (4 000 miles, 12 months) thereafter
Inspect brake hose and brake fluid
every 6 000 km (4 000 miles, 12 months)
The brake system of this motorcycle is
filled with a glycol-based brake flui ...
Throttle body disassembly and assembly
Refer to “throttle body removal and installation” .
Disassembly
Caution
identify the position of each removed part.
Organize the parts in their respective groups
so that they can be reinstalled in their
original positions.
Disconnect the fuel feed hose (1), isc valve ho ...
Water pump related parts inspection
Refer to “water pump disassembly and assembly” .
Mechanical seal
Visually inspect the mechanical seal for damage, with
particular attention given to the sealing face.
Replace the mechanical seal that shows indications of
leakage.
Oil seal
Visually inspect the oil seal for damage, with p ...