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Suzuki GSX-R 1000 Service Manual: Rear wheel dust seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Rear wheel dust seal / bearing removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation .
  2.  Remove the rear sprocket mounting drum assembly (1) from the rear wheel.

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the wheel dampers (2).

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the dust seal.

Special tool (a): 0991350121 (oil seal
remover)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the bearings on both sides using the special tool.

Special tool (b): 0992120240 (bearing remover
set)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the spacer (3).

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


Installation

Caution

the removed dust seal and bearings must be replaced with new ones.

  1. Apply grease to the wheel bearings.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tools.

Special tool (a): 0994134513 (bearing
installer) (b): 0992484510 (bearing
installer set)

Caution

the sealed cover of the bearing must face outside.

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Spacer
  2. Clearance
  1. Install new dust seal with the special tool.

Special tool (c): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Install the rear sprocket mounting drum assembly (2).
  2.  Apply grease to the lip of dust seals.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Install the rear wheel assembly. Refer to rear wheel assembly removal and installation .
Rear wheel related parts inspection
Refer to rear wheel assembly removal and installation . Tire Refer to tire inspection in section 0b . Rear brake disc Refer to rear brake disc inspection in section 4c . Wheel damper ...

Tire removal and installation
Removal The most critical factor of a tubeless tire is the seal between the wheel rim and the tire bead. For this reason, it is recommended to use a tire changer that can satisfy this sealing requ ...

Other materials:

Engine coolant temperature indicator light inspection
Inspect the engine coolant temperature meter and indicator light (led) in the following procedures:  remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Disconnect the ect sensor coupler (1). Connect a variable resistor (2) ...

Water hose inspection
Inspect the water hoses in the following procedures:  remove the side cowlings. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Check the water hoses for crack, damage or engine coolant leakage. If any defect is found, replace the water hose wi ...

Using the testers
Incorrectly connecting the (+) and (.) Probes may cause the inside of the tester to be burned.  If the voltage and current are not known, make measurements using the highest range.  When measuring the resistance with the multi-circuit tester (1), ∞ will be shown as 10.00 ...

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