Suzuki GSX-R 1000 Service Manual: Rear wheel dust seal / bearing removal and installation
Removal
- Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .
- Remove the rear sprocket mounting drum assembly (1) from the rear wheel.
- Remove the wheel dampers (2).
- Remove the dust seal.
Special tool
(a): 09913–50121 (oil seal
remover)
- Remove the bearings on both sides using the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
- Remove the spacer (3).
Installation
| Caution the removed dust seal and bearings must be replaced with new ones. |
- Apply grease to the wheel bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tools.
Special tool
(a): 09941–34513 (bearing
installer)
(b): 09924–84510 (bearing
installer set)
| Caution the sealed cover of the bearing must face outside. |
|
- Install new dust seal with the special tool.
Special tool
(c): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Install the rear sprocket mounting drum assembly (2).
- Apply grease to the lip of dust seals.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .
Rear wheel related parts inspection
Refer to “rear wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Rear brake disc
Refer to “rear brake disc inspection” in section 4c .
Wheel damper
...
Tire removal and installation
Removal
The most critical factor of a tubeless tire is the seal
between the wheel rim and the tire bead. For this
reason, it is recommended to use a tire changer that can
satisfy this sealing requ ...
Other materials:
Side standngnition interlock switch
Check the side stand/ignition
interlock system for proper operation
as follows:
Sit on the motorcycle in the
normal riding position, with the
side stand up.
Shift into first gear, hold the
clutch in, and start the engine.
While continuing to hold the
clutch in ...
Throttle cable routing diagram
Throttle cable no. 1
Throttle cable no. 2
Clutch cablev
Front brake hose
Pass
the throttle cables in front of the front brake hose.
Pass the
clutch cable above the right air intake pipe.
Clamp the
clutch cable at the white taping point and m ...
Front fork parts inspection
Refer to “front fork disassembly and assembly” .
Inner and outer tubes
Inspect the inner tube and outer tube for scratches
Slide bushing / guide bushing
Inspect the slide bushing and guide bushing for wear or
damage. If they are worn or damaged, replace them with
new ones. If they are not ...