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Suzuki GSX-R 1000 Service Manual: Rear wheel dust seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Rear wheel dust seal / bearing removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation .
  2.  Remove the rear sprocket mounting drum assembly (1) from the rear wheel.

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the wheel dampers (2).

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the dust seal.

Special tool (a): 0991350121 (oil seal
remover)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the bearings on both sides using the special tool.

Special tool (b): 0992120240 (bearing remover
set)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Remove the spacer (3).

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


Installation

Caution

the removed dust seal and bearings must be replaced with new ones.

  1. Apply grease to the wheel bearings.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tools.

Special tool (a): 0994134513 (bearing
installer) (b): 0992484510 (bearing
installer set)

Caution

the sealed cover of the bearing must face outside.

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Spacer
  2. Clearance
  1. Install new dust seal with the special tool.

Special tool (c): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Install the rear sprocket mounting drum assembly (2).
  2.  Apply grease to the lip of dust seals.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Rear wheel dust seal / bearing removal and installation


  1. Install the rear wheel assembly. Refer to rear wheel assembly removal and installation .
Rear wheel related parts inspection
Refer to rear wheel assembly removal and installation . Tire Refer to tire inspection in section 0b . Rear brake disc Refer to rear brake disc inspection in section 4c . Wheel damper ...

Tire removal and installation
Removal The most critical factor of a tubeless tire is the seal between the wheel rim and the tire bead. For this reason, it is recommended to use a tire changer that can satisfy this sealing requ ...

Other materials:

Brake system inspection
Inspect brake system initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Inspect brake hose and brake fluid every 6 000 km (4 000 miles, 12 months) The brake system of this motorcycle is filled with a glycol-based brake flui ...

Throttle body disassembly and assembly
Refer to throttle body removal and installation . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups so that they can be reinstalled in their original positions. Disconnect the fuel feed hose (1), isc valve ho ...

Water pump related parts inspection
Refer to water pump disassembly and assembly . Mechanical seal Visually inspect the mechanical seal for damage, with particular attention given to the sealing face. Replace the mechanical seal that shows indications of leakage. Oil seal Visually inspect the oil seal for damage, with p ...

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