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Suzuki GSX-R 1000 Service Manual: Rear wheel assembly removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Rear wheel assembly removal and installation

Removal

  1. Loosen the axle nut (1).
  2.  Raise the rear wheel off the ground and support the motorcycle with a jack or wooden block.
Caution

make sure that the motorcycle is supported securely.

  1. Remove the axle nut (1).
  2.  Loosen the left and right lock-nuts (2) and turn in the adjuster bolts (3).
  3.  Draw out the rear axle.

Suzuki GSX-R. Rear wheel assembly removal and installation


  1. Remove the rear wheel by disengaging the drive chain.
Caution

do not operate the rear brake pedal with the rear wheel removed.

Suzuki GSX-R. Rear wheel assembly removal and installation


  1. Remove the collars (5) and (6).

Suzuki GSX-R. Rear wheel assembly removal and installation


Installation

  1. Install the collars (1) and (2).

Suzuki GSX-R. Rear wheel assembly removal and installation


  1. Remount the rear wheel and rear axle, tighten the rear axle nut (3) temporarily.
  2.  Adjust the chain slack after installing the rear wheel.

    Refer to drive chain inspection and adjustment in section 0b .

  3.  Tighten the rear axle nut (3) to the specified torque.

Tightening torque rear axle nut (a): 100 nm (10.0 Kgf-m, 72.5 Lbfft)

After remounting
the rear wheel, pump the brake pedal several times to check for proper brake operation.

  1. Tighten both chain adjuster lock-nut (4) securely.

Suzuki GSX-R. Rear wheel assembly removal and installation


Rear wheel assembly construction
Rear sprocket nut Rear axle nut Brake disc bolt Clearance 60 Nm (6.0 Kgf-m, 43.0 Lbf-ft) 100 Nm (10 kgf-m, 72.5 Lbf-ft) 35 Nm (3.5 Kg ...

Rear wheel related parts inspection
Refer to rear wheel assembly removal and installation . Tire Refer to tire inspection in section 0b . Rear brake disc Refer to rear brake disc inspection in section 4c . Wheel damper ...

Other materials:

Corrosion prevention
It is important to take good care of your motorcycle to protect it from corrosion and keep it looking new for years to come. Important information about corrosion Common causes of corrosion Accumulation of road salt, dirt, moisture, or chemicals in hardto- reach areas.  Chipping ...

Horn inspection
Note if the horn sound condition is normal, it is not necessary to inspect the horn button continuity. Horn button inspection Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the left handlebar switch lead ...

Regulator / rectifier construction
Regulator/rectifier Regulator/rectifier bracket Air intake pipe (rh) Spacer Wiring harness Connect the regulator/rectifier couplers under the wiring harness 10 Nm (1.0 Kgf-m, 7.0 Lbf-ft) ...

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