Suzuki GSX-R 1000 Service Manual: Rear wheel assembly removal and installation
Removal
- Loosen the axle nut (1).
- Raise the rear wheel off the ground and support the motorcycle with a jack or wooden block.
| Caution make sure that the motorcycle is supported securely. |
- Remove the axle nut (1).
- Loosen the left and right lock-nuts (2) and turn in the adjuster bolts (3).
- Draw out the rear axle.
- Remove the rear wheel by disengaging the drive chain.
| Caution do not operate the rear brake pedal with the rear wheel removed. |
- Remove the collars (5) and (6).
Installation
- Install the collars (1) and (2).
- Remount the rear wheel and rear axle, tighten the rear axle nut (3) temporarily.
- Adjust the chain slack after installing the rear wheel.
Refer to “drive chain inspection and adjustment” in section 0b .
- Tighten the rear axle nut (3) to the specified torque.
Tightening torque rear axle nut (a): 100 n·m (10.0 Kgf-m, 72.5 Lbfft)
 After remounting
|
- Tighten both chain adjuster lock-nut (4) securely.
Rear wheel assembly construction
Rear sprocket nut
Rear axle nut
Brake disc bolt
Clearance
60 N·m (6.0 Kgf-m,
43.0 Lbf-ft)
100 N·m
(10 kgf-m, 72.5 Lbf-ft)
35 N·m
(3.5 Kg ...
Rear wheel related parts inspection
Refer to “rear wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Rear brake disc
Refer to “rear brake disc inspection” in section 4c .
Wheel damper
...
Other materials:
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Fuel pump components”
Special tool
...
Camshaft inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Camshaft identification
The exhaust camshaft has the embossed letters “ex”
and the intake camshaft has the embossed letters “in”.
Cam wear
Check the camshaft for wear or damage.
Measure the cam height “a” w ...
Wiring harness routing diagram
Wiring harness no. 2
Tapping clamp
: insert the clamp from the front side. Place the turn signal
and position light couplers in front of the clamp.
Steel clamp
: clamp the wiring harness at the blue taping point. Bend
the steel clamps to the front side.
...