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Suzuki GSX-R 1000 Service Manual: Oil pump removal and installation

Note

be careful not to drop any parts into the crankcase.

Removal

  1. Remove the oil pan, oil pressure regulator and oil strainer. Refer to oil pan / oil pressure regulator / oil strainer removal and installation .
  2.  Remove the oil pump driven gear bolt (1).
  3.  Remove the oil pump driven sprocket (2).
  4.  Remove the washer (3).

Suzuki GSX-R. Removal


  1. Remove the oil pump (4).

Suzuki GSX-R. Removal


  1. Remove the o-ring (5) and dowel pins.

Suzuki GSX-R. Removal


Installation

  1. Install the dowel pins.
  2.  Apply grease to new o-ring.
Caution

use a new o-ring to prevent oil leakage.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Installation


  1. Install the oil pump.
Note

engage the oil pump shaft end with the water pump shaft slot.

Suzuki GSX-R. Installation


  1. Tighten the oil pump mounting bolts to the specified torque.

Tightening torque oil pump mounting bolt (a): 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


  1. Install the washer (1).
  2.  Install the oil pump driven sprocket (2) with the chain (3).
  3.  Apply a small quantity of thread lock to the oil pump driven sprocket bolt (4) and tighten it to the specified torque.

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque oil pump driven sprocket bolt (b): 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


  1. Install the oil pan, oil strainer and oil pressure regulator. Refer to oil pan / oil pressure regulator / oil strainer removal and installation .
Oil jet inspection
Refer to oil jet removal and installation . Oil jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. ...

Oil pump inspection
Inspect the oil pump in the following procedures:  remove the oil pump. Refer to oil pump removal and installation .  Rotate the oil pump by hand and check that it moves smoothly. ...

Other materials:

Engine top side disassembly
It is unnecessary to remove the engine assembly from the frame when servicing the cylinder head cover and camshafts. Note before servicing the engine top side components (until camshafts removal) with the engine in place, remove the following parts:  air cleaner box ...

Battery current leakage inspection
Inspect the battery current leakage in the following procedures:  turn the ignition switch off.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Disconnect the battery () lead wire.  Measure the current betwee ...

Ignition switch inspection
Inspect the ignition switch in the following procedures:  remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the ignition switch lead wire coupler (1). Inspect the ignition switch for continuity with a tester. If ...

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