Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front brake caliper removal and installation

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake caliper removal and installation

Note

the right and left calipers are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side.

Removal

  1. Drain brake fluid. Refer to brake fluid replacement in section 4a .
  2.  Remove the brake hose from the caliper by removing the union bolt (1) and catch the brake fluid in a suitable receptacle.
Note

place a rag underneath the union bolt on the brake caliper to catch any spilt brake fluid.

Suzuki GSX-R. Front brake caliper removal and installation


  1. Remove the brake caliper by removing its mounting bolts (2).

Suzuki GSX-R. Front brake caliper removal and installation


Installation

Install the brake caliper in the reverse order of removal.

Pay attention to the following points:

Tightening torque front brake caliper mounting bolt (a): 39 nm (3.9 Kgf-m, 28.0 Lbf-ft)

Caution

the seal washers should be replaced with the new ones to prevent fluid leakage.

Tightening torque brake hose union bolt (b): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft)

Suzuki GSX-R. Front brake caliper removal and installation


Brake fluid, if it
leaks, will interfere with safe running and discolor painted surfaces.

Check the brake hose and hose joints for cracks and fluid leakage.

Front brake pad replacement
Loosen the pad mounting pins (1).  Remove the brake caliper by removing the caliper mounting bolts (2).  Remove the pad mounting pins (1), brake pads and spring. Caution ...

Front brake caliper disassembly and assembly
Refer to front brake caliper removal and installation . Note the right and left calipers are installed symmetrically and therefore the disassembly procedure for one side is the same ...

Other materials:

Conclusion
Traffic, road and weather conditions vary. Other motorists' actions are unpredictable. Your motorcycle's condition can change. These factors can best be dealt with by giving every ride your full attention. Circumstances beyond your control could lead to an accident. You need to prepare fo ...

Tightening torque specifications
Note the specified tightening torque is described in the following. Throttle cable routing diagram  throttle body components  throttle body construction  engine assembly installation Reference: for the tightening torque of fastener not specified i ...

Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. Rear brake components Reference: for the tightening torque of fastener not specified in this section, refer to tightening torqu ...

2011-2019 Copyright www.suzukigsxr.org