Suzuki GSX-R 1000 Service Manual: Front brake pad replacement
- Loosen the pad mounting pins (1).
- Remove the brake caliper by removing the caliper mounting bolts (2).
- Remove the pad mounting pins (1), brake pads and spring.
| Caution do not operate the brake lever while the pads are removed. |
| Note when removing the pads and pad spring, push the pistons all the way into the brake caliper. |
- Clean up the caliper especially around the caliper pistons.
- When installing the spring to caliper, bring its wider pawl “a” to top side.
- Install new brake pads and temporarily tighten the pad mounting pins.
| Caution replace the brake pads as a set, otherwise braking performance will be adversely affected. |
- Install the brake caliper.
- Tighten the front brake caliper mounting bolts (2) and front brake pad mounting pins (1) to the specified torque.
Tightening torque front brake caliper mounting bolt (a): 39 n·m ( 3.9 Kgf-m, 28.0 Lbf-ft) front brake pad mounting pin (b): 15 n·m (1.5 Kgf-m, 11.0 Lbf-ft)
| Note after replacing the brake pads, pump the brake lever several times to check for proper brake operation and then check the brake fluid level. |
Front brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit
line “a” on the pads. When the wear exceeds the grooved limit line, replace the
pads with new ones. Refer to “front brak ...
Front brake caliper removal and installation
Note
the right and left calipers are installed
symmetrically and therefore the removal
procedure for one side is the same as that for
the other side.
Removal
Drain brake f ...
Other materials:
Front brake master cylinder / brake lever disassembly and assembly
Refer to “front brake master cylinder assembly removal and installation” .
Disassembly
Remove the reservoir cap (1), plate (2), diaphragm
(3) and reservoir tank (4).
Remove the brake light switch (5) and brake lever
(6).
Remove the dust boot (7) and push rod (8).
...
Starter motor components
O-ring
Housing end (inside)
O-ring
Starter motor case
Armature
Housing end (outside)
10
N·m (1.0 Kgf-m, 7.0 Lbf-ft)
4 N·m (0.4
Kgf-m, 3.0 Lbf-ft)
5 N·m (0.5
Kgf-m, 3.5 Lbf-ft)
Apply grease to sliding
surface
Apply moly ...
Idle speed
Adjust the engine idle speed periodically on the engine at normal operating
temperature.
To adjust the idle speed:
Lift the fuel tank by referring to
the air cleaner section.
Start the engine and warm it
up by running at idling speed
for 10 minutes in summer
(where ambie ...