Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front brake pad replacement

  1. Loosen the pad mounting pins (1).
  2.  Remove the brake caliper by removing the caliper mounting bolts (2).
  3.  Remove the pad mounting pins (1), brake pads and spring.
Caution

do not operate the brake lever while the pads are removed.

 

Note

when removing the pads and pad spring, push the pistons all the way into the brake caliper.

Suzuki GSX-R. Front brake pad replacement


  1. Clean up the caliper especially around the caliper pistons.
  2.  When installing the spring to caliper, bring its wider pawl a to top side.

Suzuki GSX-R. Front brake pad replacement


  1. Install new brake pads and temporarily tighten the pad mounting pins.
Caution

replace the brake pads as a set, otherwise braking performance will be adversely affected.

  1. Install the brake caliper.
  2.  Tighten the front brake caliper mounting bolts (2) and front brake pad mounting pins (1) to the specified torque.

Tightening torque front brake caliper mounting bolt (a): 39 nm ( 3.9 Kgf-m, 28.0 Lbf-ft) front brake pad mounting pin (b): 15 nm (1.5 Kgf-m, 11.0 Lbf-ft)

Suzuki GSX-R. Front brake pad replacement


Note

after replacing the brake pads, pump the brake lever several times to check for proper brake operation and then check the brake fluid level.

Front brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line a on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to front brak ...

Front brake caliper removal and installation
Note the right and left calipers are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Drain brake f ...

Other materials:

Conrod crank pin bearing inspection and selection
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Place the plastigauge axially along ...

Throtile cable play
This motorcycle has a twin throttle cable system. Cable A is for pulling cable and cable B is for returning. To adjust the cable play: Loosen the lock nut 1.  Turn the adjuster 2 so that the throttle grip has 2.0 - 4.0 Mm (0.08- 0.16 In) play.Tighten the lock nut 1. ...

Cmp sensor removal and installation
Removal Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Remove the pair control solenoid valve. Refer to pair control solenoid valve removal and installation in section 1b .  Disconnect the coupler (1) and remove the cmp se ...

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