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Suzuki GSX-R 1000 Service Manual: Rear shock absorber bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Rear shock absorber bearing removal and installation

Removal

  1. Remove the rear shock absorber. Refer to rear shock absorber removal and installation .
  2.  Remove the spacer (1).

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. Remove the rear shock absorber bearing with the special tool.

Special tool (a): 0994388211 (pinion bearing
installer)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


Installation

Caution

the removed bearing must be replaced with a new one.

  1. Press the bearing into the rear shock absorber at 0.5 Mm (0.02 In) depth a from the rear shock absorber side surface with the special tool and suitable size socket wrench.
Note

apply a small quantity of the grease to housing when installing the bearing.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Special tool (a): 0992484521 (bearing installer
set)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. 0.5 Mm (0.02 In)
  1. Apply grease to the bearing.

: Grease 9900025010 (suzuki super grease a or equivalent)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. Install the rear shock absorber. Refer to rear shock absorber removal and installation .
Rear shock absorber inspection
Refer to rear shock absorber removal and installation . Shock absorber Inspect the rear shock absorber for damage and oil leakage, and absorber bushing for wear and damage. If any defect is foun ...

Rear shock absorber adjustment
After installing the rear suspension, adjust the spring pre-load and damping force as follows: Spring pre-load adjustment The set length 179.3 Mm (7.06 In) provides the maximum spring pre-load ...

Other materials:

Storage procedure
If your motorcycle is to be left unused for an extended period of time, it needs special servicing requiring appropriate materials, equipment and skill. For this reason, suzuki recommends that you trust this maintenance work to your suzuki dealer. If you wish to service the machine for stora ...

Engine components removable with the engine in place
Engine components which can be removed while the engine is installed on the frame are as follows. For the installing and removing procedures, refer to respective paragraphs describing each component. Center of engine Item Removal Inspection Installation ...

Cooling fan relay inspection
Inspect the fan relay in the following procedures:  remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the cooling fan relay (1). First check the insulation between a and b terminals with tester. Then ap ...

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