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Suzuki GSX-R 1000 Service Manual: Rear shock absorber bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Rear shock absorber bearing removal and installation

Removal

  1. Remove the rear shock absorber. Refer to “rear shock absorber removal and installation” .
  2.  Remove the spacer (1).

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. Remove the rear shock absorber bearing with the special tool.

Special tool (a): 09943–88211 (pinion bearing
installer)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


Installation

Caution

the removed bearing must be replaced with a new one.

  1. Press the bearing into the rear shock absorber at 0.5 Mm (0.02 In) depth “a” from the rear shock absorber side surface with the special tool and suitable size socket wrench.
Note

apply a small quantity of the grease to housing when installing the bearing.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Special tool (a): 09924–84521 (bearing installer
set)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. 0.5 Mm (0.02 In)
  1. Apply grease to the bearing.

: Grease 99000–25010 (suzuki super grease “a” or equivalent)

Suzuki GSX-R. Rear shock absorber bearing removal and installation


  1. Install the rear shock absorber. Refer to “rear shock absorber removal and installation” .
Rear shock absorber inspection
Refer to “rear shock absorber removal and installation” . Shock absorber Inspect the rear shock absorber for damage and oil leakage, and absorber bushing for wear and damage. If any defect is foun ...

Rear shock absorber adjustment
After installing the rear suspension, adjust the spring pre-load and damping force as follows: Spring pre-load adjustment The set length 179.3 Mm (7.06 In) provides the maximum spring pre-load ...

Other materials:

Countershaft gear / driveshaft gear disassembly and assembly
Refer to “transmission removal”  and “transmission installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups (i.E., Drive or driven) so that they can be reinstalled in their original positions. Counte ...

Drive mode selector inspection
Inspect the drive mode selector in the following procedures:  set up the sds tool. (Refer to the sds operation manual for further details.)  Turn the ignition switch on.  Click “data monitor”.  Make sure each of “driving mode selection” on the monitor is indicated ...

Special tools and equipment
Special tool ...

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