Suzuki GSX-R 1000 Owners Manual: Drive chain adjustment
Inspect the drive chain slack before each use of the motorcycle.
Place the motorcycle on the side stand. The drive chain should be adjusted for 20 - 30 mm (0.8 - 1.2 In) of slack, as shown.
 Warning
Inspect and adjust the drive chain slack before each use. |
To adjust the drive chain, follow the procedure below:
- Place the motorcycle on the side stand.
- Remove the cotter pin 1.
- Loosen the axle nut 2.
- Loosen the lock nut 3 (right and left).
| Warning
The muffler will be hot enough to burn you for some time after stopping the engine. Wait until the muffler cools to avoid burns. |
- Turn the right and left adjuster bolts 4 until the chain has 20 - 30 mm (0.8 - 1.2 In) of slack halfway between the engine sprocket and rear sprocket.
- At the same time that the chain is being adjusted, the rear sprocket must be kept in perfect alignment with the front sprocket. To assist you in performing this procedure, there are reference marks 5 on the swingarm and each chain adjuster which are to be aligned with each other and to be used as a reference from one side to the other.
- Tighten the lock nut 3 (right and left).
- Tighten the axle nut ~ securely.
- Replace the cotter pin with a new one.
- Recheck the chain slack after tightening and readjust if necessary.
Rear axle nut tightening torque: 100 n·m (1 0.0 Kgf-m, 72.5 Lb-ft)
Note
: do not adjust the drive chain beyond the adjustable range 5. Replace the drive chain before drive chain exceeds the limit.
Drive chain cleaning and
oiling
Clean and oil the chain as follows:
Wash the chain with kerosene.
Kerosene will lubricate and
clean the chain.
Warning
Kerosene can be hazardous .
Kerosene is flammable. ...
Brakes
This motorcycle has front and
rear disk brakes.
Warning
Failure to inspect and properly
maintain the brakes increases
your chance of having an accident.
Inspect the brake system
...
Other materials:
Rear brake caliper disassembly and
assembly
Refer to “rear brake caliper removal and installation” .
Disassembly
Remove the pad spring (1) and rubber boot (2) from
the caliper.
Place a rag over the piston to prevent it from popping
out and then force out the piston using compressed
air.
Caution
do not use hig ...
Starter clutch inspection
Refer to “starter clutch removal and installation” .
Starter clutch
Install the starter driven gear onto the starter clutch.
Turn the starter driven gear by hand to inspect the
starter clutch for a smooth movement. The gear
turns in one direction only. If a large resistance is felt
...
Front brake pad replacement
Loosen the pad mounting pins (1).
Remove the brake caliper by removing the caliper
mounting bolts (2).
Remove the pad mounting pins (1), brake pads and
spring.
Caution
do not operate the brake lever while the pads
are removed.
Note
when ...