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Suzuki GSX-R 1000 Service Manual: Steering stem bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Steering / Steering / handlebar / Repair instructions / Steering stem bearing removal and installation

Removal

  1. Remove the steering stem upper bearing and steering stem lower bracket. Refer to “steering / steering damper removal and installation” .
  2.  Remove the steering stem lower bearing inner race using a chisel.

Suzuki GSX-R. Steering stem bearing removal and installation


  1. Remove the steering stem upper and lower bearing races using the steel rod.

Suzuki GSX-R. Steering stem bearing removal and installation


Installation

Install the steering stem bearings in the reverse order of removal. Pay attention to the following points:

Caution

the removed bearings and races should be replaced with new ones.

Outer race

Special tool (a): 09941–34513 (bearing
installer) (b): 09913–70210 (bearing
installing set (10 – 75 Ô))

Suzuki GSX-R. Outer race


Inner race

Special tool (a): 09925–18011 (bearing
installer)

Suzuki GSX-R. Inner race


Steering / steering damper related parts inspection
Refer to “steering / steering damper removal and installation” . Inspect the removed parts for the following abnormalities: Steering stem Distortion of the steering stem and brackets. ...

Steering tension adjustment
Check the steering movement in the following procedures:  by supporting the motorcycle with a jack, lift the front wheel unit is off the floor 20 – 30 mm (0.8 – 1.2 In).  Remove the ...

Other materials:

Rear brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Remove the rear brake hoses as shown in the rear brake hose routing diagram. Refer to “rear brake hose routing diagram” . Installation Caution the seal washers should be replaced with new ones to prevent ...

Rear wheel assembly removal and installation
Removal Loosen the axle nut (1).  Raise the rear wheel off the ground and support the motorcycle with a jack or wooden block. Caution make sure that the motorcycle is supported securely. Remove the axle nut (1).  Loosen the left and right lock-nuts (2) an ...

Throttle cable play inspection and adjustment
Inspect throttle cable play initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Inspect and adjust the throttle cable play “a” as follows: Throttle cable play “a” 2.0 – 4.0 Mm (0.08 – 0.16 In) Remove the boot (1).  Loosen the lock-nu ...

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