Suzuki GSX-R 1000 Service Manual: Steering stem bearing removal and installation
Removal
- Remove the steering stem upper bearing and steering stem lower bracket. Refer to “steering / steering damper removal and installation” .
- Remove the steering stem lower bearing inner race using a chisel.
- Remove the steering stem upper and lower bearing races using the steel rod.
Installation
Install the steering stem bearings in the reverse order of removal. Pay attention to the following points:
| Caution the removed bearings and races should be replaced with new ones. |
Outer race
- Press in the upper and lower outer races using the special tool.
Special tool
(a): 09941–34513 (bearing
installer)
(b): 09913–70210 (bearing
installing set (10
– 75 Ô))
Inner race
- Press in the lower bearing inner race using the special tool.
Special tool
(a): 09925–18011 (bearing
installer)
- Install the steering. Refer to “steering / steering damper removal and installation” .
Steering / steering damper related parts
inspection
Refer to “steering / steering damper removal and installation” .
Inspect the removed parts for the following
abnormalities:
Steering stem
Distortion of the steering stem and brackets.
...
Steering tension adjustment
Check the steering movement in the following
procedures:
by supporting the motorcycle with a jack, lift the front
wheel unit is off the floor 20 – 30 mm (0.8 – 1.2 In).
Remove the ...
Other materials:
DTC “c41” (p0230-h/l): fp relay circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
C41
No voltage is applied to fuel pump.
Fuel pump relay circuit open or short.
Fuel pump relay malfunction.
Fuel pump relay switch circuit is shorted to power
source.
...
Front brake master cylinder components
Reservoir cap
Plate
Diaphragm
Reservoir tank
Master cylinder
Dust boot
Piston set
Brake lever
Brake lever pivot bolt
Brake lever pivot bolt lock-nut
Brake light switch
Brake hose union bolt
Brake hose
23 N·m (2.3 Kgf-m,
...
Tampering with noise control system prohibited
Federal law prohibits the following
acts or the causing there of;
The removal or rendering inoperative
by any person other
than for purposes of maintenance,
repair, or replacement,
of any device or element of
·design incorporated into any
new vehicle for the purpose of
noise ...