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Suzuki GSX-R 1000 Service Manual: Steering stem bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Steering / Steering / handlebar / Repair instructions / Steering stem bearing removal and installation

Removal

  1. Remove the steering stem upper bearing and steering stem lower bracket. Refer to “steering / steering damper removal and installation” .
  2.  Remove the steering stem lower bearing inner race using a chisel.

Suzuki GSX-R. Steering stem bearing removal and installation


  1. Remove the steering stem upper and lower bearing races using the steel rod.

Suzuki GSX-R. Steering stem bearing removal and installation


Installation

Install the steering stem bearings in the reverse order of removal. Pay attention to the following points:

Caution

the removed bearings and races should be replaced with new ones.

Outer race

Special tool (a): 09941–34513 (bearing
installer) (b): 09913–70210 (bearing
installing set (10 – 75 Ô))

Suzuki GSX-R. Outer race


Inner race

Special tool (a): 09925–18011 (bearing
installer)

Suzuki GSX-R. Inner race


Steering / steering damper related parts inspection
Refer to “steering / steering damper removal and installation” . Inspect the removed parts for the following abnormalities: Steering stem Distortion of the steering stem and brackets. ...

Steering tension adjustment
Check the steering movement in the following procedures:  by supporting the motorcycle with a jack, lift the front wheel unit is off the floor 20 – 30 mm (0.8 – 1.2 In).  Remove the ...

Other materials:

Drive mode selector inspection
Inspect the drive mode selector in the following procedures:  set up the sds tool. (Refer to the sds operation manual for further details.)  Turn the ignition switch on.  Click “data monitor”.  Make sure each of “driving mode selection” on the monitor is indicated ...

Oil pressure indicator inspection
Inspect the oil pressure indicator in the following procedures: Note before inspecting the oil pressure switch, check if the engine oil level is correct. Refer to “engine oil and filter replacement” in section 0b . Remove the left side cowling. Refer to “exterior parts remov ...

Lower light bulb
Turn the socket 1 counterclockwise and remove it. Turn the socket 2 counterclockwise and remove it.  Remove the bulb 3 from the socket. Caution Oil from your skin may damage the headlight bulb or shorten its life. Grasp the new bulb with a c ...

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