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Suzuki GSX-R 1000 Service Manual: Steering stem bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Steering / Steering / handlebar / Repair instructions / Steering stem bearing removal and installation

Removal

  1. Remove the steering stem upper bearing and steering stem lower bracket. Refer to steering / steering damper removal and installation .
  2.  Remove the steering stem lower bearing inner race using a chisel.

Suzuki GSX-R. Steering stem bearing removal and installation


  1. Remove the steering stem upper and lower bearing races using the steel rod.

Suzuki GSX-R. Steering stem bearing removal and installation


Installation

Install the steering stem bearings in the reverse order of removal. Pay attention to the following points:

Caution

the removed bearings and races should be replaced with new ones.

Outer race

Special tool (a): 0994134513 (bearing
installer) (b): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Outer race


Inner race

Special tool (a): 0992518011 (bearing
installer)

Suzuki GSX-R. Inner race


Steering / steering damper related parts inspection
Refer to steering / steering damper removal and installation . Inspect the removed parts for the following abnormalities: Steering stem Distortion of the steering stem and brackets. ...

Steering tension adjustment
Check the steering movement in the following procedures:  by supporting the motorcycle with a jack, lift the front wheel unit is off the floor 20 30 mm (0.8 1.2 In).  Remove the ...

Other materials:

Rear turn signal light removal and installation
Removal Remove the frame cover assembly. Refer to exterior parts removal and installation in section 9d .  Remove the rear combination light. Refer to rear combination light removal and installation .  Disconnect the lead wire coupler (1). (Lh: white, rh: black) &nb ...

Fuel pump inspection
Turn the ignition switch on and check that the fuel pump operates for a few seconds. If the fuel pump motor does not make operating sound, inspect the fuel pump circuit connections or inspect the fuel pump relay and to sensor. Refer to fuel pump relay inspection  and dtc c23 (p1651 ...

Rear wheel dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation .  Remove the rear sprocket mounting drum assembly (1) from the rear wheel. Remove the wheel dampers (2). Remove the dust seal. Special tool (a): 0991350121 (oil s ...

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