Suzuki GSX-R 1000 Service Manual: Fuel tank construction

Fuel pump relay inspection

Refer to “electrical components location” in section 0a . Inspect the fuel pump relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installa ...

Fuel tank removal and installation

Removal Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Remove the front s ...

Other materials:

Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” .  Remove the valves. Refer to “cylinder head disassembly and assembly” .  Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 09916–43211 (valve ...

Front brake master cylinder assembly removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Disconnect the front brake light switch coupler (1).  Place a rag underneath the brake hose union bolt (2) on the master cylinder to catch any spilt brake fluid.  Remove the brake hose union bolt (2). ...

Rear shock absorber inspection
Refer to “rear shock absorber removal and installation” . Shock absorber Inspect the rear shock absorber for damage and oil leakage, and absorber bushing for wear and damage. If any defect is found, replace the rear shock absorber with a new one. Caution do not attempt to disassemble ...