Suzuki GSX-R 1000 Service Manual: Fuel tank construction

Suzuki GSX-R 1000 Service Manual / Engine / Fuel system / Repair instructions / Fuel tank construction

Suzuki GSX-R. Fuel tank construction

Fuel tank heat
shield : aluminum film side should face the engine side.
Fuel tank front cover
Fuel tank front bracket
Velcro fastenings
: clean the adhesive surface before adhering the velcro fastenings.
Insert
to the bracket.
Apply
adhesive agent.

Fuel pump relay inspection

Refer to “electrical components location” in section 0a . Inspect the fuel pump relay in the following procedures: remove the frame covers. Refer to “exterior parts removal and installa ...

Fuel tank removal and installation

Removal Keep away from fire or spark. Spilled gasoline should be wiped off immediately. Work in a well-ventilated area. Remove the front s ...

Other materials:

Rear turn signal light removal and installation
Removal Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d . Remove the rear combination light. Refer to “rear combination light removal and installation” . Disconnect the lead wire coupler (1). (Lh: white, rh: black) &nb ...

Stp sensor removal and installation
Removal Remove the throttle body. Refer to “throttle body removal and installation” in section 1d (page 1d- 10). Remove the stp sensor (1) with the special tool. Special tool : 09930–11950 (torx wrench (5 mm)) Note prior to disassembly, mark the stp sensor’s origina ...

Radiator cap inspection
Inspect the radiator cap in the following procedures: remove the radiator cap. Refer to “cooling circuit inspection” . Attach the radiator cap (1) to the radiator tester (2) as shown. Slowly apply pressure to the radiator cap. If the radiator cap does not hold the pre ...