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Suzuki GSX-R 1000 Service Manual: Fuel tank construction

Suzuki GSX-R. Fuel tank construction


  1. Fuel tank heat
    shield : aluminum film side should face the engine side.
  2. Fuel tank front cover
  3. Fuel tank front bracket
  4. Velcro fastenings
    : clean the adhesive surface before adhering the velcro fastenings.
  5. Insert
    to the bracket.
  6. Apply
    adhesive agent.
Fuel pump relay inspection
Refer to “electrical components location” in section 0a . Inspect the fuel pump relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installa ...

Fuel tank removal and installation
Removal Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Remove the front s ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Exhaust system components” Special tool ...

Front brake caliper parts inspection
Refer to “front brake caliper disassembly and assembly” . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one. Brake caliper piston Inspect the surface of brake caliper pistons for a ...

Wheel / tire / air valve inspection and cleaning
Refer to “tire removal and installation” . Wheel Wipe the wheel clean and check for the following points:  distortion and crack  any flaws and scratches at the bead seating area.  Wheel rim runout. Refer to “front wheel related parts inspection”  and “rear wheel rela ...

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