Suzuki GSX-R 1000 Service Manual: Fuel tank construction

Suzuki GSX-R 1000 Service Manual / Engine / Fuel system / Repair instructions / Fuel tank construction

Suzuki GSX-R. Fuel tank construction

Fuel tank heat
shield : aluminum film side should face the engine side.
Fuel tank front cover
Fuel tank front bracket
Velcro fastenings
: clean the adhesive surface before adhering the velcro fastenings.
Insert
to the bracket.
Apply
adhesive agent.

Fuel pump relay inspection

Refer to “electrical components location” in section 0a . Inspect the fuel pump relay in the following procedures: remove the frame covers. Refer to “exterior parts removal and installa ...

Fuel tank removal and installation

Removal Keep away from fire or spark. Spilled gasoline should be wiped off immediately. Work in a well-ventilated area. Remove the front s ...

Other materials:

Ecm removal and installation
Removal Remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Disconnect the battery (–) lead wire. Remove the tool set (1) and prop stay (2). Disconnect the hose clamp (3) (e-33 only) and starter relay (4). Remo ...

Cylinder head related parts inspection
Refer to “cylinder head disassembly and assembly” . Cylinder head distortion Decarbonize the combustion chambers. Check the gasket surface of the cylinder head for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If readings exceed the ...

Front brake hose routing diagram
Hose clamp : clamp end should face downward. Stopper : after the brake hose union has contacted to the stopper, tighten the union bolt. Hose guide : pass the brake hose through the hose guide. Stopper : after positioning the clamp with the stopper ...