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Suzuki GSX-R 1000 Service Manual: Fuel tank removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Fuel system / Repair instructions / Fuel tank removal and installation

Removal


  • Keep away from fire or spark.
  •  Spilled gasoline should be wiped off immediately.
  •  Work in a well-ventilated area.
  1. Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
  2.  Take out the fuel tank prop stay (1).

Suzuki GSX-R. Removal


  1. Remove the bolts.

Suzuki GSX-R. Removal


  1. Lift and support the fuel tank with the prop stay.

Suzuki GSX-R. Removal


  1. Disconnect the fuel pump lead wire coupler (2).
  2.  Place a rag under the fuel feed hose (3) and disconnect the fuel feed hose from the fuel tank.
Caution

when removing the fuel tank, do not leave the fuel feed hose on the fuel pump side.

  1. Disconnect the fuel tank drain hose (4).
  2.  Disconnect the surge hose (5). (For e-33)
  3.  disconnect the fuel tank breather hose. (Except for e-33)

Suzuki GSX-R. Removal


  1. Remove the fuel tank by removing its bracket bolt (6).

Suzuki GSX-R. Removal


Installation

Install the fuel tank in the reverse order of removal.

Pay attention to the following point:

Note

connect the fuel feed hose to the fuel pump until it locks securely (a click is heard).

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