Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Fuel tank removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Fuel system / Repair instructions / Fuel tank removal and installation

Removal


  • Keep away from fire or spark.
  •  Spilled gasoline should be wiped off immediately.
  •  Work in a well-ventilated area.
  1. Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
  2.  Take out the fuel tank prop stay (1).

Suzuki GSX-R. Removal


  1. Remove the bolts.

Suzuki GSX-R. Removal


  1. Lift and support the fuel tank with the prop stay.

Suzuki GSX-R. Removal


  1. Disconnect the fuel pump lead wire coupler (2).
  2.  Place a rag under the fuel feed hose (3) and disconnect the fuel feed hose from the fuel tank.
Caution

when removing the fuel tank, do not leave the fuel feed hose on the fuel pump side.

  1. Disconnect the fuel tank drain hose (4).
  2.  Disconnect the surge hose (5). (For e-33)
  3.  disconnect the fuel tank breather hose. (Except for e-33)

Suzuki GSX-R. Removal


  1. Remove the fuel tank by removing its bracket bolt (6).

Suzuki GSX-R. Removal


Installation

Install the fuel tank in the reverse order of removal.

Pay attention to the following point:

Note

connect the fuel feed hose to the fuel pump until it locks securely (a click is heard).

Fuel tank construction
Fuel tank heat shield : aluminum film side should face the engine side. Fuel tank front cover Fuel tank front bracket Velcro fastenings : clean the adhesiv ...

Fuel pump components
Fuel level gauge Fuel pressure regulator assembly O-ring Joint Fuel pump Fuel pump case Fuel mesh filter 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) Appl ...

Other materials:

Starter motor will not run
Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. Troubleshooting Step Action Yes No 1 Shift the transmission into neutral.  Grasp the clutch lever, turn on the ignition switch ...

Light bulb replacement
The wattage rating of each bulb is shown in the following chart. When replacing a burned-out bulb, always use the same wattage rating according to the following chart. Caution Using a light bulb with the wrong wattage rating can cause electrical system damage or shorte ...

Front brake disc removal and installation
Removal Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” in section 2d .  Remove the front brake disc. Installation Install the front brake disc in the reverse order of removal. Pay attention to the following points:  make sure ...

© 2011-2025 Copyright www.suzukigsxr.org