Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Fuel tank removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Fuel system / Repair instructions / Fuel tank removal and installation

Removal


  • Keep away from fire or spark.
  •  Spilled gasoline should be wiped off immediately.
  •  Work in a well-ventilated area.
  1. Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
  2.  Take out the fuel tank prop stay (1).

Suzuki GSX-R. Removal


  1. Remove the bolts.

Suzuki GSX-R. Removal


  1. Lift and support the fuel tank with the prop stay.

Suzuki GSX-R. Removal


  1. Disconnect the fuel pump lead wire coupler (2).
  2.  Place a rag under the fuel feed hose (3) and disconnect the fuel feed hose from the fuel tank.
Caution

when removing the fuel tank, do not leave the fuel feed hose on the fuel pump side.

  1. Disconnect the fuel tank drain hose (4).
  2.  Disconnect the surge hose (5). (For e-33)
  3.  disconnect the fuel tank breather hose. (Except for e-33)

Suzuki GSX-R. Removal


  1. Remove the fuel tank by removing its bracket bolt (6).

Suzuki GSX-R. Removal


Installation

Install the fuel tank in the reverse order of removal.

Pay attention to the following point:

Note

connect the fuel feed hose to the fuel pump until it locks securely (a click is heard).

Fuel tank construction
Fuel tank heat shield : aluminum film side should face the engine side. Fuel tank front cover Fuel tank front bracket Velcro fastenings : clean the adhesiv ...

Fuel pump components
Fuel level gauge Fuel pressure regulator assembly O-ring Joint Fuel pump Fuel pump case Fuel mesh filter 10 Nm (1.0 Kgf-m, 7.0 Lbf-ft) Appl ...

Other materials:

General description
Fuel injection system description Fuel system The fuel delivery system consists of the fuel tank (1), fuel pump (2), fuel filter (3), fuel feed hose (4), fuel delivery pipes (5) including fuel injectors (6) and (7), fuel pressure regulator (8). There is no fuel return hose. The fuel in the fu ...

Damping force adjustment
The rebound and compression damping force can be individually adjusted by turning the respective adjusters. The rebound damping force adjuster 1 is located at the bottom of the rear suspension. The compression damping force adjuster 2 is located at the left side of the motorcycle. To ad ...

DTC c46 (p1657-h/l or p1658): excv actuator circuit malfunction
Detected condition Possible cause C46 The operation signal does not reach the excv actuator. Excva position sensor voltage low or high 0.14 V ≤ Sensor voltage < 4.9 V (without the above range) excva can not operate properly. Excva ...

2011-2017 Copyright www.suzukigsxr.org