Suzuki GSX-R 1000 Service Manual: Fuel tank removal and installation
Removal
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- Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
- Take out the fuel tank prop stay (1).
- Remove the bolts.
- Lift and support the fuel tank with the prop stay.
- Disconnect the fuel pump lead wire coupler (2).
- Place a rag under the fuel feed hose (3) and disconnect the fuel feed hose from the fuel tank.
| Caution when removing the fuel tank, do not leave the fuel feed hose on the fuel pump side. |
- Disconnect the fuel tank drain hose (4).
- Disconnect the surge hose (5). (For e-33)
- disconnect the fuel tank breather hose. (Except for e-33)
- Remove the fuel tank by removing its bracket bolt (6).
Installation
Install the fuel tank in the reverse order of removal.
Pay attention to the following point:
| Note connect the fuel feed hose to the fuel pump until it locks securely (a click is heard). |
Fuel tank construction
Fuel tank heat
shield
: aluminum film side should face the engine side.
Fuel tank front cover
Fuel tank front bracket
Velcro fastenings
: clean the adhesiv ...
Fuel pump components
Fuel level gauge
Fuel pressure regulator assembly
O-ring
Joint
Fuel pump
Fuel pump case
Fuel mesh filter
10
N·m (1.0 Kgf-m, 7.0 Lbf-ft)
Appl ...
Other materials:
Generator removal and installation
Removal
Drain engine oil. Refer to “engine oil and filter replacement” in
section 0b .
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the generator coupler (1).
Remove the generator cover (2).
...
Brake pad
Front
Rear
Inspect the front and rear brake
pads to see if they are worn down
to the grooved wear limit line 1. If
a pad is worn to the grooved wear
limit line, it must be replaced with
a new one. After replacing either
the front or rear brake pads, the
brake lever or pedal must be
...
Precautions
Precautions for suspension
Refer to “general precautions” in section 00 (page 00-1).
All
suspensions, bolts and nuts are an important part in that it could
affect the performance of vital
parts. They must be tightened to the specified torque periodically and
if the suspension ...