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Suzuki GSX-R 1000 Service Manual: Fuel pump relay inspection

Refer to electrical components location in section 0a .

Inspect the fuel pump relay in the following procedures:

  1.  remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
  2.  Remove the fuel pump relay (1).

Suzuki GSX-R. Fuel pump relay inspection


  1. First, check for insulation with the tester between terminals a and b. Next, check for continuity between a and b with 12 v voltage applied, positive (+) to terminal c and negative () to terminal d. If continuity does not exist, replace the relay with a new one.

Special tool : 0990025008 (multi circuit tester
set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Fuel pump relay inspection


Fuel hose inspection

Refer to fuel line inspection in section 0b (page 0b- 10).

Fuel level gauge inspection

Refer to fuel level gauge inspection in section 9c .

Fuel discharge amount inspection
Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Inspect the fuel discharge amo ...

Fuel tank construction
Fuel tank heat shield : aluminum film side should face the engine side. Fuel tank front cover Fuel tank front bracket Velcro fastenings : clean the adhesiv ...

Other materials:

Front brake caliper removal and installation
Note the right and left calipers are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Drain brake fluid. Refer to brake fluid replacement in section 4a .  Remove the brake hose from the cali ...

Oil jet inspection
Refer to oil jet removal and installation . Oil jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. Piston cooling jet Oil jet (for transmission) Oil jet (for cam chain te ...

Pair system inspection
Inspect pair system every 12 000 km (7 500 miles, 24 months) Inspect the pair (air supply) system periodically. Refer to pair system inspection in section 1b . Throttle valve synchronization Inspect throttle valve synchronization initially at 1 000 km (600 miles, 2 months) (e-33 only) and ...

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