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Suzuki GSX-R 1000 Service Manual: Fuel pump relay inspection

Refer to electrical components location in section 0a .

Inspect the fuel pump relay in the following procedures:

  1.  remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
  2.  Remove the fuel pump relay (1).

Suzuki GSX-R. Fuel pump relay inspection


  1. First, check for insulation with the tester between terminals a and b. Next, check for continuity between a and b with 12 v voltage applied, positive (+) to terminal c and negative () to terminal d. If continuity does not exist, replace the relay with a new one.

Special tool : 0990025008 (multi circuit tester
set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Fuel pump relay inspection


Fuel hose inspection

Refer to fuel line inspection in section 0b (page 0b- 10).

Fuel level gauge inspection

Refer to fuel level gauge inspection in section 9c .

Fuel discharge amount inspection
Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Inspect the fuel discharge amo ...

Fuel tank construction
Fuel tank heat shield : aluminum film side should face the engine side. Fuel tank front cover Fuel tank front bracket Velcro fastenings : clean the adhesiv ...

Other materials:

Tire removal and installation
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Know your limits
Always ride within the boundaries of your own skills. Knowing these limits and staying within them will help you avoid accidents. A major cause of accidents involving only a motorcycle (and no cars) is going too fast through a turn. Before entering a turn, select an appropriately low corne ...

Rear brake pedal construction
Footrest bracket no. 2 Footrest bracket no. 1 Rear brake peda Footrest holder Footrest 35 Nm (3.5 Kgf-m, 25.5 Lbf-ft) 23 Nm (2.3 Kgf-m, 16.5 Lbf-ft) 18 Nm (1.8 Kgf-m, 13.0 Lbf-ft) Apply grease. Apply thread lock to the ...

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