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Suzuki GSX-R 1000 Service Manual: Fuel pump relay inspection

Refer to electrical components location in section 0a .

Inspect the fuel pump relay in the following procedures:

  1.  remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
  2.  Remove the fuel pump relay (1).

Suzuki GSX-R. Fuel pump relay inspection


  1. First, check for insulation with the tester between terminals a and b. Next, check for continuity between a and b with 12 v voltage applied, positive (+) to terminal c and negative () to terminal d. If continuity does not exist, replace the relay with a new one.

Special tool : 0990025008 (multi circuit tester
set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Fuel pump relay inspection


Fuel hose inspection

Refer to fuel line inspection in section 0b (page 0b- 10).

Fuel level gauge inspection

Refer to fuel level gauge inspection in section 9c .

Fuel discharge amount inspection
Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Inspect the fuel discharge amo ...

Fuel tank construction
Fuel tank heat shield : aluminum film side should face the engine side. Fuel tank front cover Fuel tank front bracket Velcro fastenings : clean the adhesiv ...

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Detected condition and possible cause Detected condition Possible cause Ckp signal is produced but fuel injector signal is interrupted by 4 times or more continuity Injector circuit open or short.  Injector malfunction.  Ecm malfunction. ...

Rear lighting system construction
License plate light assembly Reflex reflector (e-03, 28, 33 only) Clamp : clamp the license plate light lead wire so as not to be slack. Rear combination light Rear turn signal light assembly (lh/rh) 5 Nm (0.5 Kgf-m, 3.5 Lbf-ft) 1.8 Nm ...

Fastener removal and installation
Type a Removal Depress the head of fastener center piece (1).  Pull out the fastener (2). Installation Let the center piece stick out toward the head so that the pawls a closes. Insert the fastener into the installation hole. Note to prevent the pawl ...

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