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Suzuki GSX-R 1000 Service Manual: Fuel pump relay inspection

Refer to electrical components location in section 0a .

Inspect the fuel pump relay in the following procedures:

  1.  remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
  2.  Remove the fuel pump relay (1).

Suzuki GSX-R. Fuel pump relay inspection


  1. First, check for insulation with the tester between terminals a and b. Next, check for continuity between a and b with 12 v voltage applied, positive (+) to terminal c and negative () to terminal d. If continuity does not exist, replace the relay with a new one.

Special tool : 0990025008 (multi circuit tester
set)

Tester knob indication continuity test ( )


Suzuki GSX-R. Fuel pump relay inspection


Fuel hose inspection

Refer to fuel line inspection in section 0b (page 0b- 10).

Fuel level gauge inspection

Refer to fuel level gauge inspection in section 9c .

Fuel discharge amount inspection
Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Inspect the fuel discharge amo ...

Fuel tank construction
Fuel tank heat shield : aluminum film side should face the engine side. Fuel tank front cover Fuel tank front bracket Velcro fastenings : clean the adhesiv ...

Other materials:

Drive chain related components
Drive chain Engine sprocket Rear sprocket Dust seal Bearing Retainer Sprocket mounting drum Wheel damper 145 Nm (14.5 Kgf-m, 105.0 Lbf-ft) 60 Nm (6.0 Kgf-m, 43.0 Lbf-ft) Apply grease Apply thread lock to thread p ...

Front brake hose removal and installation
Removal Drain brake fluid. Refer to brake fluid replacement . 2) Remove the front brake hoses as shown in the front brake hose routing diagram. Refer to front brake hose routing diagram . Installation Caution the seal washers should be replaced with the new ones to pr ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. Throttle body components  engine bottom side assembly Special tool ...

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