Suzuki GSX-R 1000 Service Manual: Fuel discharge amount inspection
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Inspect the fuel discharge amount in the following procedures:
- lift and support the fuel tank. Refer to “fuel tank removal and installation” .
- ) Place a rag under the fuel feed hose (1) and disconnect fuel feed hose from the fuel pump.
- Connect a proper fuel hose (2) to the fuel pump.
- Place the measuring cylinder and insert the fuel hose end into the measuring cylinder.
- Disconnect the fuel pump lead wire coupler (3).
- Connect a proper lead wire into the fuel pump lead
wire coupler (fuel pump side) and apply 12 v to the
fuel pump (between (+) y/r wire and (–) b/w wire)
for 10 seconds and measure the amount of fuel
discharged.
If the discharge amount is out of the specification, the probable cause may be failure of the fuel pump or clogged fuel filter.
| Note the battery must be in fully charged condition. |
Fuel discharge amount 222 ml (7.5/7.8 Us/lmp oz) and more/10 seconds
- After finishing the fuel discharge inspection, reinstall the fuel tank. Refer to “fuel tank removal and installation” .
| Note connect the fuel feed hose to the fuel pump until it locks securely (a click is heard). |
Fuel pump inspection
Turn the ignition switch on and check that the fuel pump
operates for a few seconds.
If the fuel pump motor does not make operating sound, inspect the fuel pump
circuit connections or inspect th ...
Fuel pump relay inspection
Refer to “electrical components location” in section 0a .
Inspect the fuel pump relay in the following procedures:
remove the frame covers. Refer to “exterior parts
removal and installa ...
Other materials:
Steering system inspection
Inspect steering system
initially at 1 000 km (600 miles, 2 months) and every
12 000 km (7 500 miles, 24 months) thereafter
Steering should be adjusted properly for smooth turning
of handlebars and safe running. Overtighten steering
prevents smooth turning of the handlebars and too loose
steer ...
Oil pan / oil pressure regulator / oil strainer
removal and installation
Note
the oil pan/oil strainer/oil pressure regulator
cannot be serviced with the engine installed
in the frame.
Removal
Remove the engine assembly from the frame. Refer to “engine assembly
removal” in section 1d .
Remove the plate (1).
Remove the oil pan ...
Front brake master cylinder parts inspection
Refer to “front brake master cylinder / brake lever disassembly and assembly”
.
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage
Piston / rubber parts
Inspect the piston surface for any scratches or other
damage.
Inspect the primary cup, secondary cup ...