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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

“Front wheel components”  “front wheel assembly construction”  “rear wheel components”  “rear wheel assembly construction”

Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Wheel unit: mm (in) Tire Tightening torque specifications Note the specified tightening torque is described in the following. “Front wheel components”  ...

Driveline / axle
...

Other materials:

Cushion rod inspection
Refer to “cushion rod removal and installation” . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one. Cushion rod bearing Insert the collar a ...

Cylinder inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Cylinder distortion Check the gasket surface of the cylinder for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If any reading exceeds the service limit, replace t ...

Rear brake master cylinder assembly removal and installation
Refer to “rear brake hose routing diagram” (page 4a- 2). Removal Remove the right side frame cover. Refer to “exterior parts removal and installation” in section 9d .  Remove the rear brake fluid reservoir mounting bolt (1). Drain brake fluid. Refer to “brake fluid replac ...

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