Suzuki GSX-R 1000 Service Manual: Balancer shaft journal bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft journal bearing removal and installation

Refer to “engine bottom side disassembly” (page 1d- 49).

Refer to “engine bottom side assembly” .

Removal

Remove the balancer shaft journal bearings (1).

Note

do not remove the bearings (1) unless absolutely necessary.
Make a note of where the bearings are removed from so that they can be reinstalled in their original positions.

Caution

when removing the bearings, be careful not to scratch the bearings.

Suzuki GSX-R. Balancer shaft journal bearing removal and installation

Installation

When installing the bearings to the crankcases, be sure to install the tab “a” first, and then press in the other opposite side of the bearing.

Note

inspect and select the balancer shaft journal bearing if necessary. Refer to “balancer shaft journal bearing inspection and selection” .

Suzuki GSX-R. Installation

Balancer shaft inspection

Refer to “balancer shaft disassembly and assembly” . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Balancer shaft journal bearing inspection and selection

Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any ...

Other materials:

Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. If the conrod small end inside diameter exceeds the service limit, replace the conrod. Special ...

Gearshift linkage inspection
Refer to “gearshift shaft / gearshift cam plate removal and installation” . Gearshift shaft Check the gearshift shaft for bend or wear. Check the return spring for damage or fatigue. If any defects are found, replace the defective part(-s). Gearshift shaft oil seal Inspect the gearshif ...

Oil jet inspection
Refer to “oil jet removal and installation” . Oil jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. Piston cooling jet Oil jet (for transmission) Oil jet (for cam chain te ...