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Suzuki GSX-R 1000 Service Manual: Balancer shaft journal bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Balancer shaft journal bearing removal and installation

Refer to “engine bottom side disassembly” (page 1d- 49).

Refer to “engine bottom side assembly” .

Removal

Remove the balancer shaft journal bearings (1).

Note

  •  do not remove the bearings (1) unless absolutely necessary.
  •  Make a note of where the bearings are removed from so that they can be reinstalled in their original positions.

 

Caution

when removing the bearings, be careful not to scratch the bearings.

Suzuki GSX-R. Balancer shaft journal bearing removal and installation


Suzuki GSX-R. Balancer shaft journal bearing removal and installation


Installation

When installing the bearings to the crankcases, be sure to install the tab “a” first, and then press in the other opposite side of the bearing.

Note

inspect and select the balancer shaft journal bearing if necessary. Refer to “balancer shaft journal bearing inspection and selection” .

Suzuki GSX-R. Installation


Suzuki GSX-R. Installation


Balancer shaft inspection
Refer to “balancer shaft disassembly and assembly” . Balancer shaft Inspect the balancer shaft for wear or damage. Replace the balancer shaft if there is anything unusual. Damper Inspect the damp ...

Balancer shaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any ...

Other materials:

Ect sensor removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Drain engine coolant. Refer to “cooling system inspection” in section 0b .  Disconnect the coupler and remove the ect sensor (1). Caution take special care ...

Water pump construction
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-m, 6.0 Lbf-ft) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) Apply grease. Apply engine coolant. Apply molybdenum oil solution. Do not reuse. ...

Clutch parts inspection
Refer to “clutch removal”  and “clutch installation” . Clutch drive and driven plate Note wipe off the engine oil from the drive and driven plates with a clean rag. Measure the thickness of drive plates with a vernier calipers. If the drive plate thickness is found to have ...

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